Optical device with thermally conductive fingers and related method
AssigneesUniversity of Central Florida Research Foundation, Inc., USA as represented by the Secretary of the Navy
InventorsChandraika Sugrim, Aravinda Kar
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Abstract
An optical device may include an optical body having first and second opposing sides, and passageways extending between the first and second opposing sides. The optical device includes a mirror layer carried by the optical body adjacent the second opposing side, thermally conductive fingers extending in the passageways, and a heatsink carried by the optical body adjacent the first opposing side and coupled to the thermally conductive fingers.
Claims18
An optical device comprising:
- an optical body having
- first and second opposing sides,
- a plurality of passageways extending between the first and second opposing sides, and
- a peripheral flange at the second opposing side defining a recess therein, the optical body comprising contiguous and integral glass material;
- a plurality of optical layers carried by the optical body entirely within the recess, the plurality of optical layers comprising
- a mirror layer, and
- an uppermost cover layer over the mirror layer, and aligned with and to be flush with uppermost portions of the peripheral flange;
- a plurality of thermally conductive fingers extending in the plurality of passageways;
- a thermistor abutting the plurality of optical layers and being within the optical body;
- a heatsink carried by the optical body adjacent the first opposing side and coupled to the plurality of thermally conductive fingers;
- an active cooling device carried by the heatsink;
- and
- a controller coupled to the thermistor and the active cooling device, the controller configured to
- sense a temperature of the mirror layer, and
- activate the active cooling device when the temperature of the mirror layer exceeds a threshold value.
A method for making an optical device comprising:
- using additive manufacturing with a glass material to form an optical body having
- first and second opposing sides,
- a plurality of passageways extending between the first and second opposing sides, and
- a peripheral flange at the second opposing side defining a recess therein, the optical body comprising contiguous and integral glass material;
- forming a plurality of optical layers carried by the optical body entirely within the recess, the plurality of optical layers comprising
- a mirror layer, and
- an uppermost cover layer over the mirror layer, and aligned with and to be flush with uppermost portions of the peripheral flange;
- forming a plurality of thermally conductive fingers extending in the plurality of passageways;
- coupling a thermistor to abut the plurality of optical layers and being within the optical body;
- coupling a heatsink to be carried by the optical body adjacent the first opposing side and to the plurality of thermally conductive fingers
- coupling an active cooling device to be carried by the heatsink;
- and
- coupling a controller to the thermistor and the active cooling device, the controller configured to
- sense a temperature of the mirror layer, and
- activate the active cooling device when the temperature of the mirror layer exceeds a threshold value.
A smart optical device comprising:
- an optical body having
- first and second opposing sides,
- a plurality of passageways extending between the first and second opposing sides, and
- a peripheral flange at the second opposing side defining a recess therein, the optical body comprising contiguous and integral glass material;
- a plurality of optical layers carried by the optical body entirely within the recess, the plurality of optical layers comprising
- a mirror layer, and
- an uppermost cover layer over the mirror layer, and aligned with and to be flush with uppermost portions of the peripheral flange;
- a plurality of thermally conductive fingers extending in the plurality of passageways;
- a thermistor abutting the plurality of optical layers and being within the optical body;
- a heatsink carried by the optical body adjacent the first opposing side and coupled to the plurality of thermally conductive fingers;
- a photodiode within the optical body and configured to sense fluence throughput;
- an active cooling device carried by the heatsink;
- and
- a controller coupled to the thermistor and the active cooling device, the controller configured to
- continuously sense a temperature of the mirror layer, and
- activate the active cooling device when the temperature of the mirror layer exceeds a threshold value.
Dependencies are inferred from the claim text.