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US 12,391,603 B2Granted
Dense glass-ceramic articles via additive manufacture of glass frit
AssigneeCorning Incorporated
InventorsBairu Chen, Marie Jacqueline Monique Comte
Life of this patent
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Abstract
A method for forming a glass frit for additive manufacturing includes providing a mixture having at least one silicon (Si) compound, at least one calcium (Ca) compound, and at least one zirconium (Zr) compound; melting the mixture at a temperature of at least 1400° C.; cooling the mixture to room temperature to obtain the glass frit including at least 50 wt. % SiO2, at least 30 wt. % CaO, and at least 10 wt. % ZrO2.
Claims7
An additive manufacturing process, comprising:
- building a 3D structure from a printing material, the printing material comprising a binder composition and a glass frit comprising at least 50 wt. % SiO2, at least 30 wt. % CaO, and at least 10 wt. % ZrO2, the building comprising:
- printing a layer of the printing material on a substrate to form a cross-section of the 3D structure;
- curing selected portions of the layer of printing material to form printed regions, the cross-section further including unprinted regions comprising uncured portions of the layer of printing material;
- and
- repeatedly printing a subsequent layers of the printing material to form a plurality of cross-sections of the 3D structure, each cross section of the plurality of cross-sections comprising printed regions and unprinted regions, each cross-section of the plurality of cross-sections being formed on a previously formed one of the plurality of cross-sections;
- cleaning the 3D structure to remove uncured resin from the 3D structure;
- debinding the 3D structure to form a porous 3D structure;
- sintering the porous 3D structure to form a sintered 3D structure;
- and
- forming a glass-ceramic article from the sintered 3D structure.
7 more elements
Dependencies are inferred from the claim text.