Leachable ceramic materials for use in casting
AssigneeMorgan Advanced Ceramics, Inc.
InventorsEric Larson, Douglas McCracken, Norman Poeppel, Jennifer Kachala
Life of this patent
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Abstract
Supports for supporting mould parts and/or cores in investment casting, comprise support material comprising: —⋅a mechanically supportive continuous matrix phase comprising alumina; ⋅at least one second phase interpenetrating the matrix phase and providing a pathway for leachants to penetrate into the material; wherein the support material comprises: in the range of 1 wt % and 12 wt % of the second phase; and less than 15 vol % voids.
Claims2
Supports for supporting mold parts and/or cores in investment casting, comprising a leachable support material comprising:
- a mechanically supportive continuous matrix phase comprising alumina;
- at least one second phase interpenetrating the mechanically supportive continuous matrix phase and providing a pathway for leachants to penetrate into the material,
- wherein the supports are dimensioned to support the mold parts and/or cores in investing casting, and wherein the leachable support material comprises:
- in the range of 1 wt. % and 12 wt. % of the second phase, and the second phase interpenetrates the matrix and provides a pathway for leachants to penetrate into the material;
- and
- less than 15 vol. % voids;
- wherein a first material used to form the mechanically supportive continuous phase in the supports has a first particle size distribution including a first d50 and a second material used that form the second phase in the supports has a second particle size distribution and a second d50 such that the second phase is uniformly distributed throughout the matrix phase, providing leachability and strength of the supports;
- and
- wherein the first d50 is greater than the second d50.
Dependencies are inferred from the claim text.