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US 12,390,764 B2Granted
Emmission control catalyst article with enriched PGM zone
AssigneeBASF Mobile Emissions Catalysts LLC
InventorsYipeng Sun, Aleksei Vjunov, Ke-Bin Low
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Abstract
The present disclosure generally relates to emission control catalyst articles comprising a platinum group metal (PGM) enriched zone, methods of making such emission control catalyst articles, and methods of using such emission control catalyst articles.
Claims19
An emission control catalyst article comprising:
- a substrate having an inlet axial end and an outlet axial end,
- a bottom washcoat layer coated on about 60% to about 100% of the axial length of the substrate from the inlet axial end to the outlet axial end, and
- a top washcoat layer coated on about 60% to about 100% of the axial length of the substrate from either the inlet or the outlet end of the substrate such that the top washcoat layer covers at least about 60% of the length of the bottom washcoat layer,
- wherein the top washcoat layer and/or the bottom washcoat layer comprises a first portion comprising one or more platinum group metals and a second portion comprising one or more platinum group metals,
- wherein the first portion begins at the inlet axial end of the substrate,
- wherein the platinum group metal concentration in the first portion is about 2 to about 100 times higher than the platinum group metal concentration in the second portion,
- wherein the first portion has a length of about 0.25 inches to about 2 inches, and
- wherein the platinum group metal loading in the first portion is about 10 g/ft3 to about 1000 g/ft3, as determined axially from a first end of the first portion to a second end of the first portion.
5 more elements
Dependencies are inferred from the claim text.