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US 12,384,724 B2Granted
Carbonation curing method to produce wet-cast slag-based concrete products
AssigneeCarbicrete Inc.
InventorMehrdad Mahoutian
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Abstract
The present description relates to methods of producing a wet-cast slag-based concrete product particularly where the wet-cast slag-based concrete product is cast, pre-conditioned and cured with carbon dioxide inside a mould and/or inside a mould placed in a curing chamber. The wet-cast slag-based concrete product is optionally reinforced.
Claims20
A method of producing a wet-cast slag-based concrete product comprising a slag-based binder and steps of:
- obtaining a workable non-zero-slump concrete composition having a first water to slag-based binder ratio by weight of at least 0.2, a slump value in a range of 5 mm to 250 mm and a compaction factor ranging from 0.7 to 1.0;
- casting the non-zero-slump concrete composition into a mould;
- pre-conditioning the non-zero-slump concrete composition within the mould to produce a pre-conditioned slag-based intermediate comprising a second water to slag-based binder ratio by weight that is less than the first water to slag-based binder ratio by weight, the pre-conditioning of the non-zero-slump concrete composition including flowing air through holes defined by the mould;
- after the casting of the non-zero-slump concrete composition, and after the pre-conditioning of the non-zero-slump concrete composition within the mould, curing the pre-conditioned slag-based intermediate with a gas containing carbon dioxide to produce a moulded wet-cast slag-based concrete product, including subjecting the pre-conditioned slag-based intermediate to a positive pressure with the gas containing carbon dioxide by injecting the gas containing carbon dioxide through the holes defined by the mould, including increasing a pressure of the gas containing carbon dioxide inside the mould;
- and
- after the curing of the pre-conditioned slag-based intermediate, demoulding the moulded wet-cast slag-based concrete product to provide the wet-cast slag-based concrete product.
3 more elements
Dependencies are inferred from the claim text.