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US 12,383,926 B2Granted
Anticorrosion compositions for metal surfaces and methods for their application
AssigneePRP Industries, Inc.
InventorPhil Pierce
Life of this patent
Estimating the term…
Abstract
A corrosion resistant wheel including a body having an outer surface and an inner surface, and a mounting plate having a front surface and a rear surface, wherein the body is adapted for securement to a vehicle and/or trailer, a primary anticorrosion layer associated with at least one of the inner and outer surfaces of the wheel body and/or at least one of the front and rear surfaces of the mounting plate, an optional secondary layer associated with the primary anticorrosion layer, and a tertiary layer associated with the secondary layer.
Claims20
An anticorrosion composition which cures to form a cured anticorrosion product, comprising:
- (a) 2-butoxyethanol present in a range of approximately 5% to approximately 50% by weight;
- (b) at least one of H2Mg3(SiO3)4 and Mg3Si4S10(OH)2 present in a range of approximately 10% to approximately 30% by weight;
- (c) Zn3(PO4)2 present in a range of approximately 0.5% to approximately 10% by weight;
- (d) at least one of ZnO and chelated Zinc present in a range of approximately 0.1% to approximately 5% by weight;
- (e) glycol ether present in a range of approximately 0.5% to approximately 10% by weight;
- and
- (f) an acrylate copolymer resin present in a range of approximately 10% to approximately 75% by weight.
4 more elements
A multilayer anticorrosion system comprising:
- a primary anticorrosion layer formed from a composition comprising:
- 2-butoxyethanol present in a range of approximately 5% to approximately 50% by weight;
- (b) at least one of H2Mg3(SiO3)4 and Mg3Si4O10(OH)2 present in a range of approximately 10% to approximately 30% by weight;
- (c) Zn3(PO4)2 present in a range of approximately 0.5% to approximately 10% by weight;
- (d) at least one of ZnO and chelated Zinc present in a range of approximately 0.1% to approximately 5% by weight;
- (e) glycol ether present in a range of approximately 0.5% to approximately 10% by weight;
- and
- (f) an acrylate copolymer resin present in a range of approximately 10% by approximately 75% by weight;
- and
- a secondary anticorrosion layer applied over at least a portion of the primary anticorrosion layer, wherein the secondary anticorrosion layer is formed from a composition comprising:
- (a) n-butyl acetate present in a range of approximately 20% to approximately 50% by weight;
- (b) xylene present in a range of approximately 5% to approximately 40% by weight;
- (c) cellulose nitrate plastic scrap;
- (d) ethyl alcohol;
- (e) n-butanol;
- (f) ethylbenzene;
- (g) n-butyl propionate;
- (h) alkyd resin based on coconut oil;
- (i) 1-methoxy-2-propanol;
- (j) isopentyl acetate;
- (k) 4-methylpentan-2-one;
- (l) titanium dioxide;
- and (m) ethylene-vinyl acetate copolymer.
20 more elements
A method for manufacturing a corrosion resistant product, comprising the steps:
- providing a metal substrate having at least one surface, wherein the metal substrate comprises steel, stainless steel, aluminum, transition metals, or alloys thereof:
- mechanically abrading and chemically etching the at least one surface of the metal substrate;
- applying a primary anticorrosion composition to the at least one surface of the metal substrate, wherein the primary anticorrosion composition comprises:
- (a) 2-butoxyethanol present in a range of approximately 5% to approximately 50% by weight;
- (b) at least one of H2Mg3(SiO3)4 and Mg3Si4O10(OH)2 present in a range of approximately 10% to approximately 30% by weight;
- (c) Zn3(PO4)2 present in a range of approximately 0.5% to approximately 10% by weight;
- (d) at least one of ZnO and chelated Zinc present in a range of approximately 0.1% to approximately 5% by weight;
- (e) glycol ether present in a range of approximately 0.5% to approximately 10% by weight;
- and
- (f) an acrylate copolymer resin present in a range of approximately 10% to approximately 75% by weight;
- forming a primary anticorrosion layer onto the at least one surface;
- applying a secondary anticorrosion composition onto at least a portion of the primary anticorrosion layer, wherein the secondary anticorrosion composition comprises:
- (a) n-butyl acetate present in a range of approximately 20% to approximately 50% by weight;
- (b) xylene present in a range of approximately 5% to approximately 40% by weight;
- (c) cellulose nitrate plastic scrap;
- (d) ethyl alcohol;
- (e) n-butanol;
- (f) ethylbenzene;
- (g) n-butyl propionate;
- (h) alkyd resin based on coconut oil;
- (i) 1-methoxy-2-propanol;
- (j) isopentyl acetate;
- (k) 4-methylpentan-2-one;
- (l) titanium dioxide;
- and (m) ethylene-vinyl acetate copolymer;
- forming a secondary anticorrosion layer onto at least a portion of the primary anticorrosion layer;
- applying a tertiary anticorrosion composition onto at least a portion of the secondary anticorrosion layer, wherein the tertiary anticorrosion composition comprises:
- (a) n-butyl acetate present in a range of approximately 10% to approximately 50% by weight;
- (b) tert-butyl acetate present in a range of approximately 5% to approximately 30% by weight;
- (c) 2-methoxy-1-methylethyl acetate;
- (d) 2-butoxyethyl acetate;
- (e) diisopropylbenzene;
- (f) xylene, and (g) ethylbenzene and
- forming a tertiary anticorrosion layer onto at least a portion of the secondary anticorrosion layer.
31 more elements
Dependencies are inferred from the claim text.