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US 12,383,923 B2Granted
Atomic layer deposition with plasma source
AssigneePicosun Oy
InventorsVaino Kilpi, Wei-Min Li, Timo Malinen, Juhana Kostamo, Sven Lindfors
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Abstract
The invention relates to method including operating a plasma atomic layer deposition reactor configured to deposit material in a reaction chamber on at least one substrate by sequential self-saturating surface reactions, and allowing gas from an inactive gas source to flow into a widening radical in-feed part opening towards the reaction chamber substantially during a whole deposition cycle. The invention also relates to a corresponding apparatus.
Claims14
A method comprising:
- operating a plasma atomic layer deposition reactor configured to deposit material in a reaction chamber on at least one substrate by sequential self-saturating surface reactions;
- loading at least one substrate into the reaction chamber via a transfer chamber, wherein the transfer chamber is between a remote plasma source and the reaction chamber;
- guiding carrier gas from a carrier gas source to the remote plasma source along a carrier gas line implemented as a single gas line and providing plurality of three-way pulsing valves in the carrier gas line;
- guiding a non-metal precursor through a capillary to an input of one of the three-way pulsing valves and pulsing the non-metal precursor in the three-way pulsing valve upstream of the remote plasma source into a carrier gas flow;
- generating radicals from the non-metal precursor in the remote plasma source;
- providing radicals from the remote plasma source as a top to bottom flow into the reaction chamber through a vertically-deformable in-feed part surrounded by the transfer chamber and providing a vacuum in the space between the transfer chamber and the vertically deformable in-feed part, wherein the vertically deformable in-feed part is fitted against a top of the reaction chamber, which is a sealed reaction chamber;
- and
- providing a metal precursor into the reaction chamber from the side of the reaction chamber.
5 more elements
A method comprising:
- operating a plasma atomic layer deposition reactor configured to deposit material in a reaction chamber on at least one substrate by sequential self-saturating surface reactions;
- guiding carrier gas from a carrier gas source to a remote plasma source along a carrier gas line implemented as a single gas line;
- providing plurality of three-way pulsing valves in the carrier gas line, said three-way pulsing valves being configured to provide plurality of non-metal precursors into the carrier gas flow of the carrier gas line;
- guiding a non-metal precursor through a mass flow meter and a subsequent capillary, the mass flow meter measuring the flow rate of the non-metal precursor through the capillary;
- guiding the non-metal precursor through the said capillary to an input of one of the three-way pulsing valves and pulsing the non-metal precursor in the respective three-way pulsing valve upstream of the remote plasma source into a carrier gas flow;
- generating radicals from the non-metal precursor in the plasma source;
- providing radicals as a top to bottom flow through an in-feed part into the reaction chamber;
- and
- providing a metal precursor into the reaction chamber from the side of the reaction chamber.
6 more elements
Dependencies are inferred from the claim text.