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US 12,381,246 B2Granted
Redox mitigating solid oxide cell compositions
AssigneeVersa Power Systems, Ltd.
InventorsAnthony Wood, Tahir Joia
Life of this patent
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Abstract
The present technology is directed to a solid oxide cell that may be used as a solid oxide fuel cell or a solid oxide electrolyser cell. The solid oxide cell is configured to avoid deformation caused by differential shrinking via incorporation of an oxygen barrier layer which mitigates the damage caused by the introduction of an oxidizing environment in the anode cavity during the operation of the solid oxide cell as a solid oxide fuel cell.
Claims13
A solid oxide cell comprising:
- a porous solid cathode layer including a first cathode surface and a second cathode surface;
- a solid electrolyte layer comprising a first electrolyte surface and a second electrolyte surface, with the first electrolyte surface disposed toward the second cathode surface;
- a porous cermet anode functional layer (AFL) comprising a first AFL surface and a second AFL surface, the first AFL surface contacting the second electrolyte surface;
- a porous cermet anode substrate (AS) comprising a first AS surface and a second AS surface, the first AS surface contacting the second AFL surface;
- and
- a porous cermet oxidation barrier layer (OBL) comprising a first OBL surface and a second OBL surface, the first OBL surface contacting the second AS surface;
- wherein the porous solid cathode layer has a porosity when oxidized in a range of about 5% to about 50%;
- wherein the AFL comprises yttria-stabilized zirconia and about 35 vol. % to about 70 vol. % of transition metals provided that the AFL does not comprise both cobalt and iron;
- wherein the AFL has a porosity when reduced in a range of about 10% to about 50%;
- wherein the AS has a porosity when reduced in a range of about 25% to about 60%;
- wherein the OBL comprises yttria-stabilized zirconia and about 35 vol. % to about 70 vol. % of transition metals including (i) nickel, and (ii) at least one of cobalt or iron;
- wherein the thickness of the OBL is in a range of about 1 μm to about 30 μm;
- wherein, in the OBL, a ratio of (i) said nickel to (ii) said at least one of cobalt or iron is in a range of about 1:5 to about 10:1;
- and
- wherein the OBL has a porosity when reduced in a range of about 5% to about 50%.
12 more elements
Dependencies are inferred from the claim text.