Process for preparing aqueous polymer dispersions
AssigneeCovestro (Netherlands) B.V.
InventorsJurgen Scheerder, Remy Paul Marie Dollekens
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Abstract
A process for preparing an aqueous polymer dispersion including free-radically initiated emulsion polymerization in an aqueous medium, in the presence of at least one vinyl polymer A, to obtain a polymer B including a vinyl polymer phase B1 with a glass transition temperature of from −20 to +15° C. and a vinyl polymer phase B2 with a glass transition temperature of from +50 to +110° C., with the proviso that the difference in glass transition temperature between polymer B1 and polymer B2 is at least 40° C. The weight ratio of polymer B1 to polymer B2 is from 80:10 to 10:20.
Claims64
A process for preparing an aqueous polymer dispersion, wherein the process comprises:
- a free-radically initiated emulsion polymerization in an aqueous medium, in the presence of at least one vinyl polymer A, to obtain a polymer B comprising a vinyl polymer phase B1 with a glass transition temperature, calculated by means of the Fox equation, of from −20 to +15° C. and a vinyl polymer phase B2 with a glass transition temperature, calculated by means of the Fox equation, of from +50 to +110° C., with the proviso that the difference in glass transition temperature between polymer B1 and polymer B2 is at least 40° C.,
- wherein:
- the weight ratio of polymer B1 to polymer B2 is from 80:10 to 10:20,
- the at least one polymer A is obtained by a process comprising:
- free-radically initiated bulk or solution polymerizing of:
- from 5 to 25 wt. % of at least one carboxylic acid functional ethylenically unsaturated monomer A1, and
- from 75 to 95 wt. % of at least one ethylenically unsaturated monomer A2 different than monomer A1,
- where the amounts are given relative to the total weight of monomers charged in the polymerization to prepare the vinyl polymer A,
- the glass transition temperature of the at least one vinyl polymer A, calculated by means of the Fox equation, is from 40 to 150° C.,
- the weight average molecular weight of the at least one polymer A, determined via SEC, is from 1000 to 70000 g/mol,
- the weight average molecular weight of the polymer A is lower than the weight average molecular weight of the polymer B, determined via SEC, and
- the weight ratio of polymer A to polymer B is from 10:90 to 40:60.
Dependencies are inferred from the claim text.