Exhaust gas heater
AssigneePurem GmbH
InventorsFatih Uysal, Sandra Höckel
Life of this patent
Estimating the term…
Abstract
An exhaust gas heater for an exhaust gas system of an internal combustion engine includes a carrier arrangement through which exhaust gas can flow in the direction of an exhaust gas heater longitudinal axis. The exhaust gas heater includes at least one heating conductor supported on the carrier arrangement. The at least one heating conductor is made with bent flat material for the provision of a heating conductor profile which is meandering at least in regions thereof. The heating conductor flat end faces are opposite one another and the heating conductor broad sides are opposite one another.
Claims21
An exhaust gas heater for an exhaust gas system of an internal combustion engine, the exhaust gas heater defining a longitudinal axis and comprising:
- a carrier arrangement for accommodating an exhaust gas can flow therethrough in the direction of said longitudinal axis;
- at least one heating conductor supported on said carrier arrangement;
- said carrier arrangement including a carrier housing having a housing base arranged on a first axial side of said at least one heating conductor and extending transversely to the exhaust gas heater longitudinal axis, said housing base having a multiplicity of exhaust gas throughflow openings formed therein, said carrier arrangement further including a multiplicity of carrier elements on said housing base for supporting said at least one heating conductor;
- said at least one heating conductor being made of bent flat material defining a heating conductor profile;
- said heating conductor profile being meandering at least in regions thereof;
- said at least one heating conductor having flat end faces lying opposite from each other and having heating conductor broad sides lying opposite each other;
- said at least one heating conductor defining at least one heating conductor meandering field and having a plurality of mutually parallel meandering sections longitudinally extending in a direction of a meandering section longitudinal direction (M);
- each two mutually adjacent meandering sections having respective meandering section end regions and being connected to each other at one of said meandering section end regions thereof via a corresponding meandering section connecting section transverse to said meandering section longitudinal direction (M) and, between said meandering section end regions thereof and in at least a portion thereof, being configured with a multiplicity of consecutive wave crests in the meandering section longitudinal direction (M) for providing an undulating structure of said mutually adjacent meandering sections meandering sections;
- at least one of said carrier elements including a carrier pin fixed on said housing base, a carrier sleeve supported on said carrier pin and electrically insulating material interposed therebetween;
- and
- said carrier sleeve being fixed to one of said mutually adjacent meandering sections at one of said wave crests by material connection.
An exhaust gas system for an internal combustion engine, the exhaust gas system comprising:
- at least one exhaust gas treatment unit;
- and,
- at least one exhaust gas heater arranged in an exhaust gas main flow direction upstream relative to said at least one exhaust gas treatment unit;
- said at least one exhaust gas heater defining a longitudinal axis and including:
- a carrier arrangement for accommodating an exhaust gas can flow therethrough in the direction of said longitudinal axis;
- at least one heating conductor supported on said carrier arrangement;
- said carrier arrangement including a carrier housing having a housing base arranged on a first axial side of said at least one heating conductor and extending transversely to the exhaust gas heater longitudinal axis, said housing base having a multiplicity of exhaust gas throughflow openings formed therein, said carrier arrangement further including a multiplicity of carrier elements on said housing base for supporting said at least one heating conductor:
- said at least one heating conductor being made of bent flat material defining a heating conductor profile;
- said heating conductor profile being meandering at least in regions thereof;
- and,
- said at least one heating conductor having flat end faces lying opposite from each other and having heating conductor broad sides lying opposite each other;
- said at least one heating conductor defining at least one heating conductor meandering field and having a plurality of mutually parallel meandering sections longitudinally extending in a direction of a meandering section longitudinal direction (M);
- each two mutually adjacent meandering sections having respective meandering section end regions and being connected to each other at one of said meandering section end regions thereof via a corresponding meandering section connecting section transverse to said meandering section longitudinal direction (M) and, between said meandering section end regions thereof and in at least a portion thereof, being configured with a multiplicity of consecutive wave crests in the meandering section longitudinal direction (M) for providing an undulating structure of said mutually adjacent meandering sections meandering sections;
- at least one of said carrier elements including a carrier pin fixed on said housing base, a carrier sleeve supported on said carrier pin and electrically insulating material interposed therebetween;
- and
- said carrier sleeve being fixed to one of said mutually adjacent meandering sections at one of said wave crests by material connection.
Dependencies are inferred from the claim text.