Method of recycling carbon fiber
AssigneeToyota Jidosha Kabushiki Kaisha
InventorsYusuke Numata, Hiroyuki Ishii, Akira Kano, Shinichiroh Hirayama
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Abstract
Provided is a method of recycling carbon fibers that allows obtaining continuous carbon fibers. The present embodiment is a method of recycling carbon fibers that includes preparing a carbon fiber reinforced plastic molded product including carbon fiber reinforced plastic containing carbon fibers and a resin and drawing the carbon fiber reinforced plastic while performing a heating treatment on the carbon fiber reinforced plastic molded product. A temperature of the heating treatment is equal to or above a glass-transition temperature of the resin and below a thermal decomposition start temperature, and the temperature is below a thermal degradation temperature of the carbon fibers.
Claims11
A method of recycling carbon fibers,
- the method of recycling comprising:
- preparing a carbon fiber reinforced plastic molded product including a carbon fiber reinforced plastic containing carbon fibers and a resin;
- and
- drawing the carbon fiber reinforced plastic while performing a heating treatment on the carbon fiber reinforced plastic molded product,
- removing the resin in the carbon fiber reinforced plastic that is drawn and conveyed;
- and
- winding the conveyed carbon fibers that are removed of the resin;
- wherein the carbon fiber reinforced plastic is drawn in the upper stream, while the carbon fibers are wound in the downstream;
- wherein a temperature of the heating treatment is equal to or above a glass-transition temperature of the resin and below a thermal decomposition start temperature, and the temperature is below a thermal degradation temperature of the carbon fibers;
- wherein the removing the resin includes bringing a dissolution liquid that dissolves the resin in the carbon fiber reinforced plastic into contact with the carbon fiber reinforced plastic,
- wherein in the removing the resin, the drawn carbon fiber reinforced plastic is immersed into the dissolution liquid and subsequently the dissolution liquid is injected from a nozzle connected to an injection device toward the carbon fiber reinforced plastic to remove the resin from the carbon fibers, and
- wherein the method of recycling further comprises, after the removing the resin and before the winding the carbon fibers, applying a sizing agent to the carbon fibers obtained by removing the resin.
Dependencies are inferred from the claim text.