Multi-dimensional load structure

A method of manufacturing a load structure, the method comprising:

• providing a first honeycomb layer and a second honeycomb layer;
• disposing a plurality of intermediate layers onto the first honeycomb layer or the second honeycomb layer;
• disposing the second honeycomb layer onto the first honeycomb layer;
• wherein the intermediate layers include one or more adhesive layers, a fiberglass layer, and a paper layer;
• and
• providing a third honeycomb layer,
• wherein providing the third honeycomb layer includes disposing an additional plurality of intermediate layers onto the second honeycomb layer or the third honeycomb layer;
• and
• disposing the third honeycomb layer onto the second honeycomb layer, and
• wherein:
• the first honeycomb layer includes a plurality of first ribbons that extend in a first vertical direction;
• the second honeycomb layer includes a plurality of second ribbons that extend in a second vertical direction;
• and
• the third honeycomb layer includes a plurality of third ribbons that extend in a third vertical direction.

A load structure, comprising:

• a header bow, the header bow including:
• a first honeycomb layer including a first plurality of ribbons that extend in a first direction;
• a second honeycomb layer including a second plurality of ribbons that extend in a second direction;
• a third honeycomb layer including a third plurality of ribbons that extend in a third direction, where the second honeycomb layer is positioned between the first honeycomb layer and the third honeycomb layer;
• and
• a plurality of intermediate layers disposed between the first and second honeycomb layers, the intermediate layers including one or more adhesive layers, a fiberglass layer, and a paper layer;
• wherein the first honeycomb layer, the second honeycomb layer, and the third honeycomb layer are aligned such that the first direction, the second direction, and the third direction are similar.