# US 12,365,007 B2 · Ultrasound transducer for medical applications

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- Number: US 12,365,007 B2
- Document ID: US12365007B2
- Status: Granted
- Kind: B2
- Application number: 18/263,814
- Filed: 2021-02-01
- Published: 2024-03-21
- Granted: 2025-07-22
- Earliest claimed: 2021-02-01
- Assignees: Sonogen Medical, Inc.
- Applicants: Sonogen Medical, Inc.; Alan Winder; Robert Muratore
- Inventors: Alan Winder; Robert Muratore
- Web page: https://patentgrep.com/patent/US12365007B2

## CPC

- A61B 8/4444: {related to the probe}
- B06B 1/0223: {for generating signals continuous in time}
- A61B 8/0875: {for diagnosis of bone}
- A61N 7/00: Ultrasound therapy (lithotripsy A61B17/22, A61B17/225; massage using supersonic vibration A61H23/00 {; using ultrasound for introducing media into the body A61M37/0092})
- B06B 1/0607: {using multiple elements (B06B1/064 and B06B1/0688 take precedence)}
- A61B 8/4281: {characterised by sound-transmitting media or devices for coupling the transducer to the tissue}
- A61N 2007/0004: {Applications of ultrasound therapy}
- A61N 2007/0013: {Fracture healing}
- A61N 2007/0017: {Wound healing}
- A61N 2007/0056: {Beam shaping elements}
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)
- B06B: METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, {e.g.} FOR PERFORMING MECHANICAL WORK IN GENERAL (for particular applications, see the relevant subclasses, e.g. B07B1/40, B23Q17/12, B24B31/06; measurement of mechanical vibrations G01H; in direction finding, locating, distance or velocity measuring G01S; {generating seismic energy G01V1/02}; control of mechanical vibrations in general G05D; sound-producing devices, e.g. bells, sirens, whistles G10K, {e.g. methods or devices for transmitting, conducting, or directing sound in general G10K11/00}; generation of electrical oscillations H03B; electromechanical resonators in general H03H; electromechanical transducers {for communication techniques, e.g. microphones, speakers} H04R)
- A61N: ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY (measurement of bioelectric currents A61B; surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body A61B18/00; anaesthetic apparatus in general A61M; incandescent lamps H01K; infrared radiators for heating H05B)

## Abstract

An ultrasound transducer assembly includes a housing; a wedge-shaped acoustic modal convertor (AMC) in the housing with a first surface exposed by an opening in the housing, and a second surface that meets the first surface at a tip located in the housing, and extends from the tip at an angle into the housing, wherein the second surface has a recessed portion formed therein, wherein the second surface of the AMC is oriented at a specific oblique angle to the first surface of the AMC; and a piezoelectric ultrasound transducer disposed in the recessed portion of the second surface of the AMC, wherein the piezoelectric ultrasound transducer is connected to an electrically tuned circuit that resonates at a specific frequency and has a finite bandwidth.

## Claims

### Claim 1

An ultrasound transducer assembly, comprising:
a housing;
a wedge-shaped acoustic modal convertor (AMC) in the housing with a first surface exposed by an opening in the housing, and a second surface that meets the first surface at a tip located in the housing, and extends from the tip at an angle into the housing, wherein the second surface has a recessed portion formed therein, wherein the second surface of the AMC is oriented at a specific oblique angle to the first surface of the AMC; and
a piezoelectric ultrasound transducer disposed in the recessed portion of the second surface of the AMC, wherein the piezoelectric ultrasound transducer is connected to an electrically tuned circuit that resonates at a specific frequency and has a finite bandwidth,
wherein the piezoelectric ultrasound transducer includes a back surface that is electroded with a metal plating in a uniform or elliptical pattern, that protrudes from the recessed portion and that is loaded with a material that controls a forward scattering amplitude and absorption cross-section, and a front surface inside the recessed portion that is also electroded,
wherein said front surface establishes a ground plane and includes a matching layer over the ground plane of one or more materials, and wherein a tuned piezoelectric ultrasound transducer transmits oblique acoustic waves of an electrical signal designed for bone fracture healing.

### Claim 2 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein said piezoelectric ultrasound transducer transmits acoustic waves at a resonant center frequency from 0.1 MHz to 10 MHz.

### Claim 3 (depends on 2)

The ultrasound transducer assembly of claim 2, wherein said piezoelectric ultrasound transducer transmits acoustic waves at a frequency from 0.5 MHz to 2 MHz.

### Claim 4 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein said piezoelectric ultrasound transducer transmits acoustic waves for bone fracture healing at 1 MHz with a spatial average temporal average intensity of 30-60 mW/cm2, a pulsewidth of 0.1-10 milliseconds, a duty cycle of 10-50%, and a pulse repetition frequency equal to or less than 10 KHz.

### Claim 5 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein the piezoelectric ultrasound transducer further includes one or more of a family of piezoelectric elements.

### Claim 6 (depends on 5)

The ultrasound transducer assembly of claim 5, wherein the family of piezoelectric elements includes PZT-4, PZT-5H, PZT-7H and PZT-8.

### Claim 7 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein a composition of the AMC includes a silicone rubber polymer and a thin-film silicone primer that bonds the silicone rubber polymer to non-silicone surfaces.

### Claim 8 (depends on 7)

The ultrasound transducer assembly of claim 7, wherein the silicone rubber polymer includes one of RTV-60, RTV-31, RTV-88, RTV-511, RTV-560, or RTV-577, and the thin-film silicone primer includes one of SS4004P or SS4155.

### Claim 9 (depends on 7)

The ultrasound transducer assembly of claim 7, wherein the silicone rubber polymer indicates a specific critical angle based upon the silicone rubber polymer's longitudinal and shear velocity based on Snell's Law and generates maximum shear waves in bone tissue.

### Claim 10 (depends on 9)

The ultrasound transducer assembly of claim 9, wherein the maximum shear waves have a beam-nonuniformity ratio (BNR) of less than or equal to 6.0 for medical ultrasound applications.

### Claim 11 (depends on 10)

The ultrasound transducer assembly of claim 10, wherein the maximum shear waves have a beam-nonuniformity ratio (BNR) of less than or equal to 5.0 for medical ultrasound applications.

### Claim 12 (depends on 9)

The ultrasound transducer assembly of claim 9, wherein the maximum shear waves have a beam-nonuniformity ratio (Rbn) of less than or equal to 4.0 for medical ultrasound applications.

### Claim 13 (depends on 12)

The ultrasound transducer assembly of claim 12, wherein the maximum shear waves have a beam-nonuniformity ratio (Rbn) of less than or equal to 3.0 for medical ultrasound applications.

### Claim 14 (depends on 9)

The ultrasound transducer assembly of claim 9, wherein the maximum shear waves produce a Mechanical Index (MI) of less than or equal to 0.5 with 24V pp input into the piezoelectric ultrasound transducer at 1 MHz frequency.

### Claim 15 (depends on 14)

The ultrasound transducer assembly of claim 14, wherein the maximum shear waves produce a Mechanical Index (MI) of less than or equal to 0.2 with 24V pp input into the piezoelectric ultrasound transducer at 1 MHz frequency.

### Claim 16 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein the piezoelectric ultrasound transducer includes an elliptical electrode pattern on the front face thereof that creates a circular effective radiating area in an oblique plane at an angle based on a major and a minor axes and eccentricity of the ellipse and increases a spatial-temporal measurement accuracy at that angle.

### Claim 17 (depends on 1)

The ultrasound transducer assembly of claim 1, wherein the tuned circuit is part of an output stage of a high efficiency transmitter power switching amplifier.

### Claim 18 (depends on 13)

The ultrasound transducer assembly of claim 13, wherein the power switching amplifier includes one of a Class D, a Class E or a Class F configuration.

### Claim 19 (depends on 1)

The ultrasound transducer assembly of claim 1, further comprising a gel sensor that will partially reside in a micro-controller unit (MCU) and a processing circuit incorporated into the housing of the piezoelectric ultrasound transducer that samples an amplitude and phase coherence at a surface of an AMC/skin interface and senses air bubbles in a coupling of the first surface of the AMC to biological tissue that indicates a non-transmission.

### Claim 20 (depends on 1)

The ultrasound transducer assembly of claim 1, further comprising an external test meter that integrates a sum of the spatial acoustic beam orientation of the piezoelectric ultrasound transducer with a conjugate surface of an externally applied AMC whose output is normalized and sent to a test meter to determine a total transmitted rms power.
