Apparatus and method for installing deck mounted faucets
OwnerMichael Camozziinventor
Life of this patent
Estimating the term…
Abstract
A method for installing deck mounted plumbing fixtures. At least one annular opening is created in a horizontal planar deck. A backing plate is attached to the deck bottom and an installation plug is placed through the opening in the deck so that it rests on the backing plate. The installation plug includes an annular disc and a cylindrical post. A planar member is applied over the deck top surface, the planar member including at least a layer of liquid material. The liquid material is allowed to harden, and the backing plate and the installation plug are removed, thus creating an opening in the planar member. A plumbing fixture is then installed in the opening in the planar member, such that the plumbing fixture is affixed to the top and bottom surface of the planar member and not to the deck.
Claims14
A method for installing a deck mounted plumbing fixture comprising:
- creating at least one annular opening in a horizontal planar deck having top and bottom surfaces;
- attaching a backing plate to the deck bottom surface, the backing plate covering the annular opening in the deck bottom surface, the backing plate having an upper surface facing the annular opening;
- placing an installation plug through the opening in the deck so that it rests on the upper surface of the backing plate, the installation plug including an annular disc of approximately the same diameter as the annular opening and a cylindrical post with a diameter smaller than the annular opening protruding upwardly therefrom, the thickness of the annular disc being less than the thickness of the deck, whereby a resulting annular cavity in the deck has a depth that extends from the top surface of the deck to the top surface of the annular disc;
- attaching the annular disc to the backing plate;
- applying a planar member over the deck top surface, the planar member including at least a layer of liquid material, wherein the liquid material covers the top surface of the annular disc, surrounds a lower portion of the cylindrical post, and fills the annular cavity;
- allowing the liquid material to harden;
- removing the backing plate and the installation plug, thus creating an opening in the planar member having the diameter of the cylindrical post and extending through the planar member and also creating a recessed annual region below the planar member adjacent to the bottom surface of the deck;
- and
- installing a plumbing fixture in the opening in the planar member, such that the plumbing fixture is affixed to the top and bottom surface of the planar member and not to the deck.
An installation plug assembly for use in installing deck-mounted plumbing fixtures, comprising:
- an installation plug having an annular disc of approximately the same diameter as an annular opening in a planar deck, and a cylindrical post with a diameter smaller than the annular opening and protruding upwardly therefrom, the thickness of the annular disc being less than the thickness of the deck, whereby a resulting annular cavity in the deck has a depth that extends from the top surface of the deck to the top surface of the annular disc;
- a backing plate attached to the annular disc and also to the bottom surface of the deck;
- wherein a planar member including at least a layer of liquid material is applied over the deck top surface, wherein the liquid material covers the top surface of the annular disc, surrounds a lower portion of the cylindrical post, and fills the annular cavity and wherein after the liquid material hardens, the backing plate and the installation plug are removed thus creating an opening in the planar member having the diameter of the cylindrical post and extending through the planar member and also creating a recessed annual region below the planar member adjacent to the bottom surface of the deck;
- whereby a plumbing fixture can be installed in the opening in the planar member, such that the plumbing fixture is affixed to the top and bottom surface of the planar member and not to the deck.
Dependencies are inferred from the claim text.