Back to results
US 12,345,588 B2Granted
Dynamometer system for testing performance of drilling tools
AssigneeDash Drilling Products, LLC
InventorKeith Bullin
Life of this patent
Estimating the term…
Abstract
The present disclosure provides a test system including a dynamometer to test downhole drilling tools. The system includes a torque load application tool, a thrust load application tool, and a side or radial load application tool to test downhole drilling tool.
Claims14
A test system for testing a downhole drilling tool during a test, comprising:
- a test fluid source containing a test fluid;
- a test stand to hold the downhole drilling tool having a nonrotatable part including a mud motor and a rotatable part including a bit box, a drive shaft configured to be rotated by the mud motor rotates the bit box, wherein the mud motor is in fluid communication with the test fluid source to operate the mud motor to translate a rotational motion to the drive shaft;
- a reactive assembly including a rotatable housing and a nonrotatable housing, a torque transfer shaft, extending through the rotatable housing and the nonrotatable housing, having a first end in the rotatable housing and a second end in the nonrotatable housing, wherein the first end of the torque transfer shaft rotatably connected to the drive shaft at the bit box so that as the torque shaft is rotated by the rotational motion received from the mud motor both the bit box and the rotatable housing rotate during the test;
- a torque load test tool of the test system to apply torque loads to the downhole drilling tool during the test, the torque test tool includes a pump having an actuator rotationally coupled to the second end of the torque transfer shaft to receive the rotational motion from the mud motor to run the pump, the pump receives the test fluid from the test fluid source through a pump inlet valve and discharge it as a discharge flow from a pump discharge valve;
- a control valve being configured to selectively apply a braking force to the pump by restricting the discharge flow so as to apply torque loads the downhole drilling tool;
- a side load tool of the test system to apply side loads to the drilling tool during the test;
- and
- a thrust load tool of the system to apply thrust loads to the drilling tool during the test.
5 more elements
A method of testing a downhole drilling tool using a test system, comprising:
- securing the downhole drilling tool on a test stand of the test system, the downhole drilling tool having a nonrotatable section including a mud motor and a rotatable section including a bit box having a drive shaft configured to be rotated by the mud motor, wherein a test fluid pump flows a test fluid from a test fluid source to the downhole drilling tool to run the mud motor;
- connecting a reactive assembly of the test system to the bit box, the reactive assembly including a rotatable housing and a nonrotatable housing, a torque transfer shaft, extending through the rotatable housing and a nonrotatable housing, having a first end in the rotatable housing and a second end in the nonrotatable housing, wherein the first end of the torque transfer shaft rotatably connected to the drive shaft through the bit box;
- connecting the second end of the torque transfer shaft to a torque load test tool of the test system to apply torsional loads to the downhole drilling tool, the torque load test tool includes a pump and an actuator of the pump being coupled to the second end of the torque transfer shaft to receive a rotational motion from the mud motor to run the pump, wherein the pump receives the test fluid from the test fluid source through a pump inlet valve and discharge it as a discharge flow from a pump discharge valve;
- selectively applying a braking force to pump by restricting the discharge flow of the test fluid from the pump using a control valve to apply torque loads to the downhole drilling tool;
- applying side loads to the drilling tool by a side load tool of the test system;
- and
- applying thrust loads to the drilling tool by a thrust load tool of the test system.
4 more elements
Dependencies are inferred from the claim text.