Method for producing a part by selective melting of powder
AssigneeSafran Aircraft Engines
InventorsStephane Knittel, Pascal Fabrice Bilhe
Life of this patent
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Abstract
A method of fabricating a part by selectively melting powder is provided. The method includes: depositing a first layer of a first powder having a first element as its main element; depositing, on the first layer, a second layer of a second powder having a second element as its main element, which second element is different from the first element; and moving a first energy beam over the second layer, the energy delivered by the first beam serving to initiate an exothermic reaction between the first element and the second element, the energy given off by the exothermic reaction acting to locally melt together the first and second layers.
Claims14
A method of fabricating a part by selectively melting powder, the method comprising reiterating following steps until the part is obtained:
- depositing a first layer of a first powder having a first element as a main element of the first powder by moving a bottom wall of a first tank containing the first powder upward so that a predetermined amount of the first powder is situated above a horizontal plane at a top of the first tank, and then moving a first wiper or a first roller to move the first powder into a vessel, the first layer of the first powder having a constant predetermined thickness;
- lowering a bottom wall of the vessel;
- depositing a second layer of a second powder having a second element as a main element of the second powder on top of the first layer of the first powder by moving a bottom wall of a second tank containing the second powder upward so that a predetermined amount of the second powder is situated above the horizontal plane, and then moving a second wiper or a second roller to move the second powder into the vessel, the second layer of the second powder having a constant predetermined thickness, wherein the second element is different from the first element;
- and
- moving an energy beam over a determined zone of the second layer of the second powder, energy delivered by the energy beam being less than energy required for locally melting of the second layer of the second powder and serving to initiate an exothermic reaction between the first element and the second element, in which energy given off by the exothermic reaction acts to locally melt together the first layer of the first powder and the second layer of the second powder so as to form a layer of material of the part,
- wherein the vessel is disposed between the first tank and the second tank.
A method of fabricating a part by selectively melting powder, the method comprising reiterating following steps until the part is obtained:
- depositing a first layer of a first powder having a first element as a main element of the first powder by moving a bottom wall of a first tank containing the first powder upward so that a predetermined amount of the first powder is situated above a horizontal plane at a top of the first tank, and then moving a first wiper or a first roller to move the first powder into a vessel, the first layer of the first powder having a constant predetermined thickness;
- lowering a bottom wall of the vessel;
- depositing a second layer of a second powder having a second element as a main element of the second powder on top of the first layer of the first powder by moving a bottom wall of a second tank containing the second powder upward so that a predetermined amount of the second powder is situated above the horizontal plane, and then moving a second wiper or a second roller to move the second powder into the vessel, the second layer of the second powder having a constant predetermined thickness, wherein the second element is different from the first element;
- and
- moving an energy beam over a determined zone of the second layer of the second powder, energy delivered by the energy beam being able to melt the second layer of the second powder, and the energy delivered by the energy beam serving to initiate an exothermic reaction between the first element and the second element, in which energy given off by the exothermic reaction acts to locally melt together the first layer of the first powder and the second layer of the second powder so as to form a layer of material of the part,
- wherein the vessel is disposed between the first tank and the second tank.
Dependencies are inferred from the claim text.