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US 12,337,283 B2Granted
Spiral-wound filter module exhibiting almost no heavy metal leaching and manufacturing method thereof
AssigneeToray Advanced Materials Korea Inc.
InventorsSung Gun Cho, Sung Pyo Hong
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Abstract
The present invention relates to a spiral-wound filter module exhibiting almost no heavy metal leaching and a manufacturing method thereof, and specifically, to a spiral-wound filter module, which can be used as a filter for producing safe drinking water by substantially reducing the amount of a heavy metal leached when immersed in water, and a manufacturing method thereof.
Claims4
A spiral-wound filter module comprising:
- a filtered-water flow channel sheet including a fabric exhibiting almost no heavy metal leaching;
- a separation membrane sheet;
- and
- an influent-water flow channel sheet,
- wherein the fabric exhibiting almost no heavy metal leaching is a tricot knitted fabric formed by knitting sheath-core polyester fibers including antimony (Sb) in an amount of 1 ppb or less,
- wherein each of a core-part polyester resin and a sheath-part polyester resin constituting the sheath-core polyester fibers is a resin that is polymerized by using a polymerization catalyst including only a titanium (Ti)-based catalyst,
- wherein the fabric exhibiting almost no heavy metal leaching allows a heavy metal having an atomic weight of 63 g/mol to 200 g/mol and a density of 4 g/cm3 or more to be leached in a leaching amount of 1 ppb or less,
- wherein the leaching amount is obtained by a specimen prepared by cutting the fabric exhibiting almost no heavy metal leaching so as to have a weight of 0.7 g is immersed in 1,000 g of deionized water (DI water) having a purity of 99.9% or more for 100 hours and then taken out, and a concentration of a metal element leached into the deionized water is measured,
- wherein the sheath-part polyester resin has a melting point in the range of 150° C. to 180° C.,
- wherein the core-part polyester resin and the sheath-part polyester resin are prepared by performing an esterification and a condensation polymerization of a mixture containing an acid component, a diol component, and the titanium-based catalyst,
- wherein the acid component of the core-part polyester resin and the sheath-part polyester resin includes one or more selected from among terephthalic acid (TPA) and isophthalic acid,
- wherein the diol component of the core-part polyester resin includes 1,4-butandiol,
- wherein the sheath-core polyester fibers of the tricot knitted fabric are heat treated at 170 to 250° C. for 30 seconds to 3 minutes.
10 more elements
Dependencies are inferred from the claim text.