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US 12,330,332 B2Granted
Methods and systems for 3D printing of reactive vaterite cement
AssigneeArelac, Inc.
InventorsRyan J Gilliam, Craig W Hargis, Kasra Farsad
Life of this patent
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Abstract
Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.
Claims20
A 3D cement printing machine comprising:
- a printing head configured to dispose reactive vaterite cement;
- a feed system, in material communication with the printing head, the feed system configured to provide a feed of reactive vaterite onto the printing head;
- a feed of reactive vaterite cement, disposed in the feed system;
- a material chamber operably connected to the feed system, configured to provide a condition to prevent transformation of the reactive vaterite to aragonite or calcite, wherein the condition comprises a pressure of 10-1,000 psi and a temperature of 20-300° C.;
- and
- a system operably connected to the 3D printing machine system and configured to produce the composition comprising reactive vaterite cement, comprising:
- a calcining reactor configured to calcine limestone to form a mixture comprising lime and a gaseous stream comprising carbon dioxide;
- a dissolution reactor operably connected to the calcination reactor configured for dissolving the mixture comprising lime in an aqueous N-containing salt solution to produce an aqueous solution comprising calcium salt;
- and
- a treatment reactor operably connected to the dissolution reactor configured for treating the aqueous solution comprising the calcium salt with the gaseous stream comprising carbon dioxide to form the composition comprising the reactive vaterite cement.
7 more elements
A 3D cement printing machine comprising:
- a printing head configured to dispose reactive vaterite cement;
- a feed system, in material communication with the printing head, the feed system configured to provide a feed of the reactive vaterite onto the printing head;
- the feed of reactive vaterite cement, disposed in the feed system;
- a material chamber operably connected to the feed system, configured to provide a condition to prevent transformation of the reactive vaterite to aragonite or calcite, wherein the condition comprises a pressure of 10-1,000 psi and a temperature of 20-300° C.;
- and
- a system operably connected to the 3D printing machine system and configured to produce the composition comprising the reactive vaterite, comprising:
- a dissolution reactor configured for dissolving limestone in an aqueous N-containing salt solution to produce an aqueous solution comprising calcium salt and a gaseous stream comprising carbon dioxide;
- and
- a treatment reactor operably connected to the dissolution reactor configured for treating the aqueous solution comprising the calcium salt with the gaseous stream comprising carbon dioxide to form the composition comprising reactive vaterite cement.
6 more elements
Dependencies are inferred from the claim text.