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US 12,319,012 B2Granted
Methods for manufacturing fiber-modified interlayers for composite structures
AssigneeThe Boeing Company
InventorsThomas K. Tsotsis, Joseph E. Sprengard
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Abstract
A composite manufacturing method includes the step of drawing a nonwoven fabric formed of continuous fibers through a slurry of discontinuous fibers suspended in a dispersive liquid to yield a fiber-modified interlayer comprising a network of said discontinuous fibers attached to said nonwoven fabric.
Claims20
A composite manufacturing method comprising:
- advancing only a nonwoven fabric, formed of continuous fibers, into a volume of a slurry, formed of discontinuous fibers suspended in a dispersive liquid;
- submerging only said nonwoven fabric in said slurry such that a first surface and a second surface, opposite said first surface, of said nonwoven fabric are completely covered by said slurry;
- while submerging in said slurry, drawing only said nonwoven fabric through said slurry;
- while submerging and drawing, filtering said discontinuous fibers through only said nonwoven fabric;
- while submerging, drawing, and filtering, in a single pass through said slurry, yielding a fiber-modified interlayer comprising a first network of said discontinuous fibers attached to said first surface of said nonwoven fabric and a second network of said discontinuous fibers attached to said second surface, opposite said first network of said discontinuous fibers;
- and
- withdrawing said fiber-modified interlayer from said slurry.
4 more elements
Dependencies are inferred from the claim text.