Method of producing electrode and electrode production apparatus
AssigneeToyota Jidosha Kabushiki Kaisha
InventorsTomoyuki Uezono, Momoka Oda
Life of this patent
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Abstract
(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.
Claims5
A method of producing an electrode for a lithium-ion battery, the method comprising:
- (a) making an aerosol including an active material, a binder and a gas;
- (b) forming a film flow of the aerosol;
- (c) forming an electrically-charged region by corona discharge;
- (d) allowing the film flow to pass through the electrically-charged region;
- (e) introducing the film flow into an electric field after passing through the electrically-charged region, and
- (f) applying at least one of heat and pressure to the active material layer to fix the active material layer to a substrate;
- wherein, in the electric field, an active material layer is formed by adhering a solid component of the film flow onto a surface of the substrate by electrostatic force;
- the film flow has a flow direction and a width direction;
- the width direction is orthogonal to the flow direction;
- the corona discharge occurs from a corona discharge electrode;
- the corona discharge electrode extends in a form of a line along the width direction;
- and
- in the width direction, the corona discharge electrode has a width larger than a width of the film flow;
- wherein each of the flow direction and the width direction is orthogonal to a vertical direction,
- the corona discharge electrode is disposed vertically below the film flow, and the substrate is disposed vertically above the film flow.
Dependencies are inferred from the claim text.