Coatings that reduce friction and wear
AssigneeUniversity of North Texas
InventorsDiana Berman, Asghar Shirani
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Abstract
The present disclosure provide for coatings, coated structures, methods of coating, methods of coating a structure, and the like. In an aspect, the coating is a tribocatalytically-active coating, where the tribocatalytically-active coating interacts with the hydrocarbon environment forming a protective carbon-based tribofilm on the surface of the coating, which can be actively formed (reformed) during use of the coated structure within the hydrocarbon environment.
Claims19
A coated structure, comprising a surface of the structure having a tribocatalytically-active coating disposed on the surface, wherein the tribocatalytically-active coating comprises a matrix having at least one type of catalytically active element, wherein the matrix is a CoP matrix or a NiP matrix, wherein the catalytically active element is a nanoparticle having a longest dimension of about 3 to 10 nanometers, wherein the catalytically active element is about 5 to 30 weight percent of the tribocatalytically-active coating.
A coated structure, comprising a surface of the structure having a tribocatalytically-active coating disposed on the surface, wherein the tribocatalytically-active coating comprises a matrix having at least one type of catalytically active element, wherein the matrix is a CoP matrix or a NiP matrix, wherein the catalytically active element is a nanoparticle having a longest dimension of about 3 to 10 nanometers, wherein a hydrocarbon-rich material in contact with the tribocatalytically-active coating, wherein the hydrocarbon-rich material is a hydrocarbon in a liquid state.
A coated structure, comprising a surface of the structure having a tribocatalytically-active coating disposed on the surface, wherein the tribocatalytically-active coating comprises a matrix having at least one type of catalytically active element, wherein the matrix is a CoP matrix or a NiP matrix, wherein the catalytically active element is a nanoparticle having a longest dimension of about 3 to 10 nanometers, wherein a hydrocarbon-rich material in contact with the tribocatalytically-active coating, wherein the hydrocarbon-rich material is a hydrocarbon in a gaseous state.
A method of making the coated structure, comprising:
- introducing an uncoated structure having a surface to an electrolyte including a mixture of metal-based material, a phosphorus based-material, and a catalytically active element based-material, wherein the metal-based material is a cobalt-based material selected from CoCl2 or CoSO4, wherein the phosphorus-based material is H3PO4 or NaH2PO2;
- and
- forming a tribocatalytically-active coating on the surface by electrodeposition of the mixture, wherein the tribocatalytically-active coating comprises a matrix having at least one type of catalytically active element, wherein the matrix is a COP matrix, wherein the catalytically active element is a nanoparticle having a longest dimension of about 3 to 10 nanometers.
A method of making the coated structure, comprising:
- introducing an uncoated structure having a surface to an electrolyte including a mixture of metal-based material, a phosphorous based-material, and a catalytically active element based-material, wherein the metal-based material is a cobalt-based material or a nickel-based material;
- and
- forming a tribocatalytically-active coating on the surface by electrodeposition of the mixture, wherein the tribocatalytically-active coating comprises a matrix having at least one type of catalytically active element, wherein the matrix is a CoP matrix or a NiP matrix, wherein the catalytically active element is a nanoparticle having a longest dimension of about 3 to 10 nanometers, wherein the type of catalytically active element is selected from Ni, Cu, Ir, Pt, Pd, Ru, and Mo wherein the catalytically active element is about 5 to 30 weight percent of the tribocatalytically-active coating.
Dependencies are inferred from the claim text.