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US 12,309,939 B2Granted
Methods of making metal patterns on flexible substrate
Assignee3M Innovative Properties Company
InventorsHenrik B. van Lengerich, Matthew S. Stay, Caleb T. Nelson, David J. Tarnowski, David J. Rowe, Edwin L. Kusilek
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Abstract
Methods of making metal patterns on flexible substrates are provided. A releasable solid layer is selectively formed on a patterned surface of the flexible substrate by applying a liquid solution thereon. The releasable solid layer is transferred from the patterned surface to a transfer layer where the metal patterns are formed.
Claims10
A method of forming a metal pattern, the method comprising:
- providing a patterned surface, the patterned surface including one or more recessed features and one or more plateau features adjacent to the recessed features;
- coating the patterned surface with a liquid solution to at least partially fill the recessed features;
- solidifying the liquid solution to form a releasable solid layer in the recessed features;
- providing a transfer layer to adhere to the patterned surface;
- removing the transfer layer from the patterned surface to form a patterned construction on the transfer layer, the releasable solid layer being transferred from the patterned surface to the transfer layer and forming
- (a) one or more protrusive features of the patterned construction, wherein the protrusive features of the patterned construction correspond to the recessed features of the patterned surface, and
- (b) recesses which correspond to the plateau features of the patterned surface;
- providing a metal layer on the patterned construction of the transfer layer;
- and
- removing the releasable solid layer along with the metal layer thereon from the protrusive features of the patterned construction to form a metal pattern corresponding to the recesses of the patterned construction on the transfer layer.
7 more elements
Dependencies are inferred from the claim text.