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US 12,308,497 B2Granted
Method of manufacturing membrane-electrode assembly by directly coating electrode layer on electrolyte membrane
AssigneesHyundai Motor Company, Kia Corporation
InventorsYong Min Kim, Jun Woo Kim
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Abstract
A method of manufacturing a membrane-electrode assembly includes: forming an electrolyte membrane containing an ionomer on a base material; applying an electrode slurry containing a catalyst, a binder, and a solvent to a first surface of the electrolyte membrane to form a structure including the electrolyte membrane and an electrode layer laminated on the first surface of the electrolyte membrane; and delaminating the structure from the base material.
Claims7
A method of manufacturing a membrane-electrode assembly, the method comprising:
- forming an electrolyte membrane containing an ionomer on a base material;
- applying an electrode slurry, which contains a catalyst, a binder, and a solvent, to a first surface of the electrolyte membrane to form a structure including the electrolyte membrane and an electrode layer laminated on the first surface of the electrolyte membrane;
- and
- delaminating the structure from the base material,
- wherein the ionomer contains a perfluorinated sulfonic acid-based polymer expressed by Formula 1 below:
- wherein m is 4.2, n is 1, x is 0, and y is 2,
- the method further comprising, after the forming the electrolyte membrane:
- performing heat treatment on a resultant of the electrolyte membrane and the base material;
- and
- adjusting delamination strength between the base material and the electrolyte membrane to 7.32 gf/mm or more and 10 gf/mm or less,
- wherein the heat treatment is performed in a condition in which a temperature ranges from 100° C. to 160° C.,
- wherein the solvent includes a mixture in which an aqueous solvent is mixed with an organic solvent in a mass ratio ranging from 5:5 to 8:2,
- wherein, in a condition in which a temperature ranges from 30° C. to 100° C. and relative humidity (RH) ranges from 50% to 100%, the structure is exposed for three seconds or more and delaminated from the base material.
10 more elements
Dependencies are inferred from the claim text.