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US 12,308,136 B2Granted
Copper alloy wire, plated wire, electric wire and cable using these
AssigneeProterial, Ltd.
InventorsHiromitsu Kuroda, Takashi Hayasaka, Detian Huang, Ryohei Okada, Tamotsu Sakurai
Life of this patent
Estimating the term…
Abstract
A copper alloy wire is composed of a copper alloy including indium of 0.3 mass % or more and 0.65 mass % or less, and has 0.2% proof stress of 300 MPa or more, electrical conductivity of 80% IACS or more, and elongation of 7% or more.
Claims16
A copper alloy wire, comprising:
- a copper alloy consisting essentially of a Cu—In alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, and the balance Cu and unavoidable impurities, or a Cu—In—Sn alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, tin of 0.02 mass % or more and less than 0.1 mass %, a total content rate of indium and tin being 0.65 mass % or less, and the balance Cu and unavoidable impurities,
- wherein the unavoidable impurities included in the Cu—In alloy or the Cu—In—Sn alloy are 20 mass ppm or more and 30 mass ppm or less,
- wherein the copper alloy wire comprises 0.2% proof stress of 300 MPa or more and 350 MPa or less, electrical conductivity of 80% IACS or more and 90% IACS or less, and elongation of 7% or more and 18% or less,
- wherein the copper alloy wire being subjected to heat treatment conditions, heating at a temperature between 520 and 580 degrees C. and heating time between 0.3 to 0.8 seconds,
- wherein the copper alloy wire is obtained by performing a first heat treatment as defined during multiple wire drawing processes and a second heat treatment on a drawn wire obtained in a final wire drawing process after the first heat treatment,
- wherein the first heat treatment is performed so that a ratio C of the 0.2% proof stress values becomes 0.5 or more and 0.8 or less, when 0.2% proof stress of the copper alloy wire before heat treatment is A, and 0.2% proof stress of the copper alloy wire after heat treatment is B, the ratio C of the 0.2% proof stress values is calculated by an equation C=B/A,
- wherein the second heat treatment is performed at heat temperature of 520° C. or more and 580° C. or less for heating time of 0.3 seconds or more and 0.8 seconds or less, and
- wherein a bending life is 3000 times or more.
5 more elements
A plated wire, comprising:
- a copper alloy wire comprising a copper alloy consisting essentially of a Cu—In alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, and the balance Cu and unavoidable impurities, or a Cu—In—Sn alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, tin of 0.02 mass % or more and less than 0.1 mass %, a total content rate of indium and tin being 0.65 mass % or less, and the balance Cu and unavoidable impurities;
- and
- a plating layer formed on an outer periphery of the copper alloy wire,
- wherein the unavoidable impurities included in the Cu—In alloy or the Cu—In—Sn alloy are 20 mass ppm or more and 30 mass ppm or less, and
- wherein the plated wire comprises the copper alloy wire provided with the plating layer comprises 0.2% proof stress of 300 MPa or more and 350 MPa or less, electrical conductivity of 80% IACS or more and 90% IACS or less, and elongation of 7% or more and 18% or less,
- wherein an outer diameter of the copper alloy wire is 100 μm or less, and a thickness of the plating layer is 0.1 μm or more and 1.5 μm or less,
- wherein the copper alloy wire is obtained by performing a first heat treatment as defined during multiple wire drawing processes and a second heat treatment on a drawn wire obtained in a final wire drawing process after the first heat treatment,
- wherein the first heat treatment is performed so that a ratio C of the 0.2% proof stress values becomes 0.5 or more and 0.8 or less, when 0.2% proof stress of the copper alloy wire before heat treatment is A, and 0.2% proof stress of the copper alloy wire after heat treatment is B, the ratio C of the 0.2% proof stress values is calculated by an equation C=B/A,
- wherein the second heat treatment is performed at heat temperature of 520° C. or more and 580° C. or less for heating time of 0.3 seconds or more and 0.8 seconds or less, and
- wherein a bending life is 3000 times or more.
7 more elements
An electric wire, comprising:
- a conductor;
- and
- an insulation coating an outer periphery of the conductor;
- wherein the conductor comprising a plated wire comprises a copper alloy wire comprising a copper alloy consisting essentially of a Cu—In alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, and the balance Cu and unavoidable impurities, or a Cu—In—Sn alloy containing indium of 0.3 mass % or more and 0.65 mass % or less, tin of 0.02 mass % or more and less than 0.1 mass %, a total content rate of indium and tin being 0.65 mass % or less, and the balance Cu and unavoidable impurities,
- wherein the unavoidable impurities included in the Cu—In alloy or the Cu—In—Sn alloy are 20 mass ppm or more and 30 mass ppm or less, and
- wherein the copper alloy wire provided with a plated layer comprises 0.2% proof stress of 300 MPa or more and 350 MPa or less, electrical conductivity of 80% IACS or more and 90% IACS or less, and elongation of 7% or more and 18% or less,
- wherein an outer diameter of the copper alloy wire is 100 μm or less, and a thickness of the plating layer is 0.1 μm or more and 1.5 μm or less,
- wherein the copper alloy wire is obtained by performing a first heat treatment as defined during multiple wire drawing processes and a second heat treatment on a drawn wire obtained in a final wire drawing process after the first heat treatment,
- wherein the first heat treatment is performed so that a ratio C of the 0.2% proof stress values becomes 0.5 or more and 0.8 or less, when 0.2% proof stress of the copper alloy wire before heat treatment is A, and 0.2% proof stress of the copper alloy wire after heat treatment is B, the ratio C of the 0.2% proof stress values is calculated by an equation C=B/A,
- wherein the second heat treatment is performed at heat temperature of 520° C. or more and 580° C. or less for heating time of 0.3 seconds or more and 0.8 seconds or less, and
- wherein a bending life is 3000 times or more.
8 more elements
Dependencies are inferred from the claim text.