Tool and method for producing a 3D molded pulp product

Abstract

The document relates to a tool for producing a 3D molded product from a pulp slurry, comprising a pair of molds having respective product faces, that are configured to face each other and to press a pulp layer therebetween, said product faces providing a 3D shape for molding the 3D molded product, said product faces presenting a respective outer product face edge, defining an outermost limit of a forming area of mold. At least one of the product faces, as seen from the product face edge and inwardly towards a center of gravity of the product face, presents an outer zone (Z1) having effectively no porosity, and an inner zone (Z4) having a porosity of 40-75%, wherein a first intermediate zone (Z2) is arranged between the outer zone (Z1) and the inner zone (Z4), and has a porosity that is greater than that of the outer zone (Z1) and less than that of the inner zone (Z4).

Dependencies are inferred from the claim text.