US 12,291,993 B1Granted

Two stroke charge piston engine

OwnerJoseph Springerinventor

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Abstract

An engine includes a cylinder block with a fixed trunnion and a cylinder head pivotably attached to the trunnion. The engine has a charge piston and power piston operating in cylinders attached to the cylinder head. Cylinder head valving controls an airflow from the trunnion interior into a charge piston volume during a charge piston intake stroke and restricts an opposite airflow during a charge piston compression stroke. Chamber valving allows an airflow into a chamber within the charge piston during a compression stroke and captures the air in the chamber during an intake stroke. At Bottom Dead Center (BDC), passages in the charge piston, power piston, and their cylinders form a flow path between the chamber and power piston volume. A throttle body controls air intake into the trunnion, and an ignition device in the cylinder head ignites fuel and air in the power piston cylinder.

Claims11

Dependent claims

A two stroke engine comprising:

an engine block;
a crankshaft supported to rotate in the engine block;
a cylinder head attached to the engine block;
a charge piston cylinder attached to the cylinder head;
a power piston cylinder attached to the cylinder head;
a charge piston connected to the crankshaft and residing in the charge piston cylinder;
a charge piston volume in the charge piston cylinder between the charge piston and the cylinder head;
a power piston paired with the charge piston and connected to the crankshaft and residing in the power piston cylinder;
the charge piston and the power piston reaching Bottom Dead Center (BDC) at the same time;
a power piston volume in the power piston cylinder between the power piston and the cylinder head;
a throttle body in fluid communication with the charge piston volume through the cylinder head;
cylinder head valving between the throttle body and the charge piston volume, the valving configured to allow air to flow from the throttle body into the charge piston volume during a charge piston intake stroke and restrict air from flowing from the charge piston volume into the throttle body during a charge piston compression stroke;
a chamber inside the charge piston in fluid communication with the charge piston volume;
chamber valving between the chamber and the charge piston volume, the chamber valving configured to allow air to flow from the charge piston volume into the chamber and restrict air from flowing from the chamber into the charge piston volume;
a charge piston charge passage in the charge piston;
a charge piston cylinder port in the charge piston cylinder;
a power piston charge passage in the power piston;
a power piston cylinder port in the power piston cylinder;
the chamber in fluid communication with the power piston volume through the charge piston charge passage, the charge piston cylinder port, the power piston charge passage and the power piston cylinder port when the charge piston and the power piston are at BDC;
and an ignition device attached to the cylinder head to ignite fuel in the two stroke engine.

17 more elements

A two stroke engine comprising:

a cylinder block;
a crankshaft supported to rotate in the cylinder block;
a trunnion fixedly attached to the cylinder block to not rotate;
a cylinder head pivotally attached to the trunnion;
a charge piston cylinder attached to the cylinder head;
a power piston cylinder attached to the cylinder head;
a charge piston connected to a crankshaft journal of the crankshaft and residing in the charge piston cylinder;
a charge piston volume between the charge piston and the cylinder head;
a power piston connected to the crankshaft journal of the crankshaft and residing in the power piston cylinder;
a power piston volume between the power piston and the cylinder head;
a trunnion interior of the trunnion;
a throttle body in fluid communication with the trunnion interior;
cylinder head valving allowing air to flow through the trunnion into the charge cylinder during a charge piston intake stroke and restricting the air from flowing from the charge cylinder into the trunnion during a charge piston compression stroke;
a chamber inside the charge piston in fluid communication with the charge piston volume;
chamber valving between the chamber and the charge piston volume, the chamber valving configured to allow air to flow from the charge piston volume into the chamber and restrict air from flowing from the chamber into the charge piston volume;
a charge piston charge passage in the charge piston;
a charge piston cylinder port in the charge piston cylinder;
a power piston charge passage in the power piston;
a power piston cylinder port in the power piston cylinder;
the chamber in fluid communication with the power piston volume through the charge piston charge passage, the charge piston cylinder port, the power piston charge passage and the power piston cylinder port when the charge piston and the power piston are at BDC;
an ignition device attached to the cylinder head to ignite fuel and air in the power piston cylinder;
a sealing system between the cylinder head and the trunnion comprising:
primary seals positioned around the first set of ports;
secondary seals positioned around the second set of ports;
the seals maintain compression during the engine cycle.

22 more elements

A two stroke engine comprising:

a cylinder block;
a crankshaft supported to rotate in the cylinder block;
a trunnion fixedly attached to the cylinder block to not rotate;
a cylinder head rotatedly attached to the trunnion;
a charge piston cylinder attached to the cylinder head;
a power piston cylinder attached to the cylinder head;
a charge piston connected to the crankshaft and residing in the charge piston cylinder;
a charge piston volume between the charge piston and the cylinder head;
a power piston connected to the crankshaft and residing in the power piston cylinder;
a power piston volume between the power piston and the cylinder head;
a trunnion interior of the trunnion;
a throttle body in fluid communication with the trunnion interior;
cylinder head valving comprising rotation of the cylinder heads on the trunnion aligning the trunnion intake port with the cylinder head intake port to allow air to flow through the trunnion into the charge cylinder during a charge piston intake stroke and rotation of the cylinder heads on the trunnion miss-aligning the trunnion intake port with the cylinder head intake port to restrict the air from flowing from the charge cylinder into the trunnion during a charge piston compression stroke;
a chamber inside the charge piston in fluid communication with the charge piston volume;
chamber valving between the chamber and the charge piston volume, the chamber valving configured to allow air to flow from the charge piston volume into the chamber and restrict air from flowing from the chamber into the charge piston volume;
a charge piston charge passage in the charge piston;
a charge piston cylinder port in the charge piston cylinder;
a power piston charge passage in the power piston;
a power piston cylinder port in the power piston cylinder;
the chamber in fluid communication with the power piston volume through the charge piston charge passage, the charge piston cylinder port, the power piston charge passage and the power piston cylinder port when the charge piston and the power piston are at BDC;
an ignition device attached to the cylinder head to ignite fuel and air in the power piston cylinder.

18 more elements

Dependencies are inferred from the claim text.

Facts

Application: 18/968,555Filed 4 Dec 2024
Granted: 6 May 2025
Term ends: Not estimatedThe source records don’t support an estimate.

Classification5 codes

F02B 75/02
Other engines: engines characterised by their cycles, e.g. six-stroke
F02B 25/26
Engines characterised by using fresh charge for scavenging cylinders: multi-cylinder engines other than those provided for in, or of interest…
F02B 33/04
Engines with reciprocating-piston pumps; Engines with crankcase pumps: with simple crankcase pumps, i.e. with the rear face of a non-stepped…
F02B 2075/025
Having less than six strokes per cycle: two