Process for production of nano-coated substrate

Abstract

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) adding a first layer of an acrylic monomer solution comprising less than 2 wt-% water to the surface of the substrate, followed by radiation curing the first layer; e) optionally adding a second layer comprising an acrylic monomer solution to the surface of the cured first layer and radiation curing the second layer; f) providing a nano-coating on the surface of the cured first or second layer such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

Dependencies are inferred from the claim text.