Process for drying anode coating
AssigneeGhislain Gonthier
InventorsGhislain Gonthier, Claude Allaire
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Abstract
The present document describes methods for drying an aqueous priming coating composition covering an external surface exposed to air of a carbon material, or an aqueous coating composition covering an intermediate substrate covering an external surface exposed to air of a carbon material, to form a layer thereon. Also described are systems for drying a coating composition covering a surface of a carbon material.
Claims21
A method of coating a carbon material with a chemical treatment for preventing or reducing air oxidation of said carbon material, said chemical treatment comprising a first layer carbon material;
- and a second layer, converting said first layer, comprising an aqueous coating composition, the method comprising the step of drying said aqueous priming coating composition covering said external surface exposed to air of said carbon material, to form said first layer thereon,
- the aqueous priming coating composition comprising a mixture of aluminum oxide (Al2O3), comprising a combination of aluminum oxide selected from the group consisting of calcined aluminum oxide, reactive aluminum oxide, and white fused aluminum oxide;
- and water;
- and the aqueous coating compostions comprising a combination of a sodium salt of carbonate and a potassium salt of carbonate providing an equivalent Na2O:K2O molar ration of about 0.4 to about 2.0, and water, said aqueous coating composition having a melting temperature of up to about 600° C.;
- the method comprising:
- in an environment at a temperature of from about 74° C. to about 124° C., applying to said aqueous priming coating composition forced air at a temperature of from about 80° C. to about 126° C., a velocity of about 2 to about 20 m/s, and a relative humidity of 15% or less, in combination with actinic infrared radiation from a distance from said external surface of about 5 cm to about 15 cm, for a time sufficient to dry said aqueous priming coating composition.
A method of coating a carbon material with a chemical treatment for preventing or reducing air oxidation of said carbon material, said chemical treatment comprising a first layer comprising an aqueous priming coating composition covering an external surface exposed to air of said carbon material;
- and a second layer, covering said first layer, comprising an aqueous coating composition,
- the aqueous priming coating composition comprising a mixture of aluminum oxide (Al2O3), comprising a combination of aluminum oxide selected from the group consisting of calcined aluminum oxide, reactive aluminum oxide, and white fused aluminum oxide;
- and water,
- the aqueous coating composition comprising a combination of a sodium salt of carbonate and a potassium salt of carbonate providing an equivalent Na2O:K2O molar ratio of about 0.4 to about 2.0, and water, said aqueous coating composition having a melting temperature of up to about 600° C.;
- the method comprising:
- a) applying said aqueous priming coating composition to said external surface exposed to air of said carbon material and in an environment at a temperature of from about 74° C. to about 124° C., applying to said aqueous priming coating composition forced air at a temperature of from about 80° C. to about 126° C., a velocity of about 2 to about 20 m/s, and a relative humidity of 15% or less, in combination with actinic infrared radiation from a distance from said external surface of about 5 cm to about 15 cm, for a time sufficient to dry said aqueous priming coating composition, to form said first layer,
- b) applying said aqueous coating composition to said first layer having a surface temperature of about 59° C. to about 100° C. and in an environment at a temperature of from about 108° C. to about 127° C., applying to said aqueous coating composition forced air at a temperature of from about 110° C. to about 275° C., a velocity of about 2 to 22 m/s, and a relative humidity of 15% or less, in combination with actinic infrared radiation from a distance from said external surface of about 5 cm to about 15 cm, for a time sufficient to dry said aqueous coating composition and form said second layer, or
- applying said aqueous coating composition to said first layer having a surface temperature of about 60° C. to about 80° C. and then introduce said carbon material in an environment at a temperature of from about 40° C. to about 60° C. and a relative humidity of 12 to 16% for a time sufficient to dry said aqueous coating composition and form said second layer.
Dependencies are inferred from the claim text.