Method of manufacturing medical implant

A method of manufacturing an implant (100), the method comprising:

• a. preparing a template assembly (20), the template assembly (20) being made from wax;
• b. providing a lamination layer over the outer surface of the template assembly (20) resulting in a laminated template assembly (20′), the lamination layer ‘LL’ being composed of at least one polymer dissolved in one or more solvents;
• c. preparing a mold (30) by providing one or more coating layers of a pre-defined coating material over the laminated template assembly;
• d. providing pre-dried sand over the mold (30) to form a sand coated mold (30b);
• e. de-waxing and baking the sand coated mold (30b) for melting out the template assembly (20) to form a de-waxed mold (30c);
• f. pouring a pre-defined casting material over the de-waxed mold (30c) to form a casted mold;
• g. cooling and solidifying the casted mold to form a casted implant (30e);
• and
• h. heat treating and finishing the casted implant (30e) to form an implant (100).