Method for producing renewable C3 hydrocarbons and renewable aromatic hydrocarbons
AssigneeNeste Oyj
InventorsEveliina Mäkelä, Marja Tiitta, Marja-Liisa Kärkkäinen
Life of this patent
Estimating the term…
Abstract
The present invention relates to a method for producing renewable C3 hydrocarbons D and renewable aromatic hydrocarbons E from a renewable feedstock A, in particular to methods comprising hydrodeoxygenation (20) and catalytic cracking (40) steps wherein the catalytic cracking is catalysed by a catalyst comprising a zeolite and a support, wherein the zeolite is a 12-membered ring zeolite with a pore size below 0.7 nm.
Claims21
A method for producing renewable C3 hydrocarbons and renewable aromatic hydrocarbons from a renewable feedstock selected from animal oils, animal fats, plant oils, vegetable oils, microbial oils, and mixtures thereof, the method comprising the following steps:
- a) pre-treating the renewable feedstock by reducing the amount of impurities therein not to include:
- more than 10 w-ppm alkali metal and alkaline earth metal impurities, calculated as elemental alkali metals and alkaline earth metals;
- more than 10 w-ppm other metals, calculated as elemental metals;
- more than 1000 w-ppm nitrogen containing impurities, calculated as elemental nitrogen;
- more than 30 w-ppm phosphorus containing impurities, calculated as elemental phosphorus;
- more than 5 w-ppm silicon containing impurities, calculated as elemental silicon;
- to produce a pre-treated feedstock,
- b) subjecting the pre-treated feedstock to hydrodeoxygenation reaction to produce a hydrodeoxygenated stream, wherein the hydrodeoxygenation reaction comprise one or more of:
- a. a temperature in the range from 250° C. to 400° C.,
- b. a pressure in the range from 10 bar to 200 bar,
- c. a WHSV in the range from 0.25 h−1 to 3 h−1,
- d. a H2 flow of 350 to 1500 N-L H2/L feed, and
- e. a hydrodeoxygenation catalyst selected from Pd, Pt, Ni, Co, Mo, Ru, Rh, and W or any combination thereof, on a support,
- c) subjecting the hydrodeoxygenated stream to a gas-liquid separation to produce a gaseous stream and a hydrodeoxygenated liquid stream,
- d) subjecting the hydrodeoxygenated liquid stream to catalytic cracking conditions comprising
- i. a temperature in a range from 300° C. to 700° C.,
- ii. a residence time from 0.2 s to 7200 s, and
- iii. a catalyst comprising a zeolite and a support, wherein the zeolite is ZSM-12 with a pore size below 0.7 nm and at least one property selected from the group consisting of:
- an aluminum content from 0.1 wt-% to 1.5 wt;
- a BET surface area from 200 m2/g to 380 m2/g, determined by nitrogen physisorption;
- the ratio of the Brønsted acid sites to the Lewis acid sites is 1.7-4 determined by pyridine FT-IR;
- acidity from 180 umol/g to 500 umol/g, determined by NH3-TPD method wherein acidity is calculated from the amount of NH3 absorbed at 200° C. and desorbed between 100° C. and 500° C.,
- to produce a catalytically cracked stream, and subsequently
- e) separating the catalytically cracked stream at least to
- i) a fraction comprising the renewable C3 hydrocarbons, and
- ii) a fraction comprising the renewable aromatic hydrocarbons.
Dependencies are inferred from the claim text.