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US 12,269,947 B2Granted
Multi-layered structures and uses thereof
AssigneeNIKE, Inc.
InventorsYihua Chang, Richard L. Watkins
Life of this patent
Estimating the term…
Abstract
Multi-layered structures and methods for producing them are disclosed.
Claims19
A method of making a vulcanized article, the method comprising:
- placing a first cap layer of a multi-layered structure in direct contact with a layer of uncured rubber to form a layered article, wherein the first cap layer has a cap layer first side and an opposing cap layer second side, and the cap layer second side is in direct contact with the layer of uncured rubber;
- and
- exposing the layered article to a condition effective to vulcanize the layer of uncured cured rubber in direct contact with the cap layer, thereby fully curing the layer of uncured rubber into a layer of cured rubber and bonding the multi-layered structure to the layer of cured rubber, producing the vulcanized article;
- wherein the multi-layered structure comprises the first cap layer and a core layer, wherein the cap layer first side is adjacent with a first side of the core layer, and the core layer has a gas transmission rate of about 0.05 to 0.1 cc/(m2 24 hr atm) for N2 measured at 23 degrees Celsius and 0 percent relative humidity;
- wherein the first cap layer comprises a cap layer material, the cap layer material comprising at least one polydiene polyol-based polyurethane, an uncured rubber compound, and a curing package;
- the uncured rubber compound of the cap layer material includes less than 5 weight percent of volatile compounds, the volatile compounds are volatile compounds released from the uncured rubber compound when the uncured rubber compound is heated to a temperature of about 200 degrees Celsius, and the weight percent of volatile compounds in the uncured rubber compound is based on a total amount of the uncured rubber compound present in the cap layer material,
- the curing package of the cap layer material comprises a sulfur-based or peroxide-based curing agent;
- and
- the cap layer material comprises about 50 weight percent to about 80 weight percent of the at least one polydiene polyol-based polyurethane, about 25 weight percent to about 50 weight percent of the uncured rubber compound, and up to 2 weight percent of the curing package.
6 more elements
A method of making a vulcanized article, the method comprising:
- placing a first cap layer of a multi-layered structure in direct contact with a layer of uncured rubber to form a layered article, wherein the first cap layer has a cap layer first side and an opposing cap layer second side, and the cap layer second side is in direct contact with the layer of uncured rubber;
- and
- exposing the layered article to a condition effective to vulcanize the layer of uncured cured rubber in direct contact with the cap layer, thereby fully curing the layer of uncured rubber into a layer of cured rubber and bonding the multi-layered structure to the layer of cured rubber, producing the vulcanized article;
- wherein the multi-layered structure comprises the first cap layer and a core layer, wherein the cap layer first side is adjacent with a first side of the core layer, and the core layer has a gas transmission rate of about 0.05 to 0.1 cc/(m2 24 hr atm) for N2 measured at 23 degrees Celsius and 0 percent relative humidity;
- wherein the first cap layer comprises a cap layer material, the cap layer material comprising at least one polyol-based polyurethane, an uncured rubber compound, and a curing package;
- the uncured rubber compound of the cap layer material includes less than 5 weight percent of volatile compounds, the volatile compounds are volatile compounds released from the uncured rubber compound when the uncured rubber compound is heated to a temperature of about 200 degrees Celsius, and the weight percent of volatile compounds in the uncured rubber compound is based on a total amount of the uncured rubber compound present in the cap layer material, and
- the curing package of the cap layer material comprises a sulfur-based or peroxide-based curing agent.
4 more elements
Dependencies are inferred from the claim text.