Method for fabricating imprint master, the imprint master, imprint and article
AssigneeDexerials Corporation
InventorMasanao Kikuchi
Life of this patent
Estimating the term…
Abstract
A method for fabricating an imprint master 1 comprises a first forming step of forming micro-protrusion-and-recess structures 23 having a first average pitch on one surface of a substrate 10 and a second forming step of forming main recesses 21 or main protrusions 22 having a second average pitch larger than the first average pitch on the one surface of the substrate 10 having the micro-protrusion-and-recess structures 23 formed thereon, in a manner maintaining a shape of at least a portion of the micro-protrusion-and-recess structures 23 in the main recesses 21 or the main protrusions 22 while the main recesses 21 or the main protrusions 22 are being formed.
Claims2
A method for fabricating an imprint master comprising:
- a first forming step of forming micro-protrusion-and-recess structures having a first average pitch on one surface of a substrate;
- and
- a second forming step of forming main recesses or main protrusions having a second average pitch larger than the first average pitch on the one surface of the substrate having the micro-protrusion-and-recess structures formed thereon, in a manner maintaining a shape of at least a portion of the micro-protrusion-and-recess structures in the main recesses or the main protrusions while the main recesses or the main protrusions are being formed, wherein
- the first forming step comprising:
- a first deposition step of depositing an inorganic resist layer on the one surface of the substrate;
- a first exposure step of exposing the inorganic resist layer by thermal lithography to form a latent image corresponding to the micro-protrusion-and-recess structure;
- a first developing step of developing the inorganic resist layer having the latent image formed thereon;
- and
- a first etching step of etching the substrate using the inorganic resist layer having been developed as a first etching mask to form the micro-protrusion-and-recess structure, and
- the second forming step comprising:
- a second deposition step of depositing an organic resist layer on the one surface of the substrate having the micro-protrusion-and-recess structure formed thereon;
- a second exposure step of exposing the organic resist layer by optical lithography to form a latent image corresponding to the main recess or the main protrusion;
- a second developing step of developing the organic resist layer having the latent image formed thereon;
- and
- a second etching step of etching the substrate using the organic resist layer having been developed as a second etching mask to form the main recess or the main protrusion, wherein
- in the second etching step, an etching rate of the organic resist layer is greater than an etching rate of the substrate, and the substrate is etched until micro-protrusion-and-recess structures other than the portions corresponding to the main recesses or the main protrusions are removed.
Dependencies are inferred from the claim text.