Glass parts and gob-pressing methods for making such
AssigneeCorning Incorporated
InventorsRichard Dominic Bomba, Cyril Rémy André Dedieu, Arnaud Dominique Dejean, Allan Mark Fredholm, Anne-Claire Jeanson, David John McEnroe, Mathieu Mondésir, Galan Gregory Moore, Aniello Mario Palumbo, David Sampaio, Thomas Matthew Sonner, Joseph William Soper
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Abstract
The present disclosure is directed to methods and techniques for gob-pressing a glass part of challenging geometries, such as large surfaces with thin thickness as well as features positioned far from a centroid of the part.
Claims18
A method of making a glass part, comprising:
- gob-pressing glass to form the glass part, wherein the gob-pressing comprises pressing a gob of molten glass with a piston into a mold such that the gob spreads outward in the mold to form the molten glass to a shape of the glass part,
- wherein the shape comprises first and second major surfaces facing away from one another and a thickness orthogonal to the first and second major surfaces and extending therebetween, wherein the shape comprises a geometric centroid, and wherein the shape has length and width aligned with the first and second major surfaces and orthogonal to one another;
- wherein the first and second major surfaces each have an area of at least 4 cm2 and the thickness for at least a portion of the shape between the major surfaces is less than 2 mm;
- wherein the thickness for the portion of the shape is a first thickness and wherein the shape comprises a second thickness that is greater than the first thickness;
- wherein the second thickness is located at least 1 cm away from the geometric centroid;
- wherein a cross-sectional portion of the shape between the first and second major surfaces extending along a 2 cm linear path varies in thickness less than 100 μm;
- wherein the shape comprises curvature of at least a portion of surfaces thereof that comprises a radius of curvature of less than 1 m;
- wherein the length of the shape is greater than the width;
- wherein the glass of the glass part is an aluminosilicate, comprising in molar percentage on an oxide basis at least 40 mol % silica and no more than 80 mol % silica, and at least 2 mol % alumina and no more than 30 mol % alumina;
- wherein the glass has a dielectric constant Dk at 10 GHz less than or equal to 6.8;
- wherein the glass is configured for chemical strengthening, comprising at least 5 mol % alkali metal oxides and no more than 25 mol % of the alkali metal oxides;
- chemically strengthening the glass of the glass part, wherein the glass has a surface compressive stress and a central tension;
- and
- heat treating the glass of the glass part to grow crystals therein, wherein the crystals comprise at least 50 vol % of the glass part and no more than 99 vol %.
A method of making a glass part, comprising:
- gob-pressing glass to form the glass part, wherein the gob-pressing comprises pressing a gob of molten glass with a piston into a mold such that the gob spreads outward in the mold to form the molten glass to a shape of the glass part,
- wherein the shape comprises first and second major surfaces facing away from one another and a thickness orthogonal to the first and second major surfaces and extending therebetween, and wherein the shape has length and width aligned with the major surfaces and orthogonal to one another;
- wherein the first and second major surfaces each have an area of at least 4 cm2 and the thickness is less than 2 mm for at least a portion of the shape between the major surfaces;
- wherein a cross-sectional portion of the shape between the first and second surfaces extending along a 2 cm linear path varies in thickness less than 100 μm;
- wherein the thickness for the portion of the shape is a first thickness and wherein the shape comprises a second thickness that is at least twice the first thickness;
- wherein the shape comprises a side wall positioned on a periphery of the shape;
- wherein the side wall extends at least 2 mm normal to at least a portion of the first and second major surfaces;
- wherein the glass of the glass part is an aluminosilicate, comprising in molar percentage on an oxide basis at least 40 mol % silica and no more than 80 mol % silica, and at least 2 mol % alumina and no more than 20 mol % alumina;
- wherein the glass is configured for chemical strengthening, comprising at least 5 mol % alkali metal oxides and no more than 25 mol % of the alkali metal oxides;
- wherein the glass has an average total transmission of greater than 40% between wavelengths of 450 nm and 650 nm fully through the thickness of at least a portion of the glass part;
- and
- heat treating the glass, subsequent to the gob-pressing, to grow crystals therein;
- wherein the crystals are distributed within the glass of the glass part, and wherein a volume percent of crystals is less than 95% of the glass part;
- and
- wherein the fracture toughness of the glass part is 1.0 MPa·m1/2 or more.
A method of making a glass part, comprising:
- gob-pressing glass to form the glass part, wherein the gob-pressing comprises pressing a gob of molten glass with a piston into a mold such that the gob spreads outward in the mold to form the molten glass to a shape of the glass part,
- wherein the shape comprises first and second major surfaces facing away from one another and a thickness orthogonal to the first and second major surfaces and extending therebetween, wherein the shape comprises a geometric centroid, and wherein the shape has length and width aligned with the first and second major surfaces and orthogonal to one another;
- wherein the first and second major surfaces each have an area of at least 4 cm2 and the thickness for at least a portion of the shape between the major surfaces is less than 2 mm;
- wherein the thickness for the portion of the shape is a first thickness and wherein the shape comprises a second thickness that is greater than the first thickness;
- wherein the second thickness is located at least 1 cm away from the geometric centroid;
- wherein a cross-sectional potion of the shape between the first and second major surfaces extending along a 2 cm linear path varies in thickness less than 100 μm;
- wherein the shape comprises curvature of at least a portion of surfaces thereof that comprises a radius of curvature of less than 1 m;
- wherein the length of the shape is greater than the width;
- wherein the glass of the glass part is an aluminosilicate, comprising in molar percentage on an oxide basis at least 40 mol % silica and no more than 80 mol % silica, and at least 2 mol % alumina and no more than 30 mol % alumina;
- wherein the glass has a dielectric constant Dk at 10 GHz less than or equal to 6.8;
- wherein the glass comprises a colorant selected from the group consisting of Au, Ag, Cr2O3, transition metal oxides, and rare earth metal oxides;
- wherein the glass further comprises transmittance through at least a portion of the thickness with color coordinate in CIELAB color space of L* greater than or equal to 55 and less than or equal to 98.5, a* greater than or equal to −10 and less than or equal to 25, and b* greater than or equal to −20 and less than or equal to 5 under F2 illumination and a 10° standard observer angle;
- and
- heat treating the glass of the glass part to grow crystals therein, wherein the crystals comprise lithium disilicate.
A method of making a glass part, comprising:
- gob-pressing glass to form the glass-part, wherein the gob-pressing comprises pressing a gob of molten glass with a piston into a mold such that the gob spreads outward in the mold to form the molten glass to a shape of the glass part,
- wherein during at least a portion of the gob-pressing, the glass comprises a viscosity less than 1200 poise;
- wherein the shape comprises first and second major surfaces facing away from one another and a thickness orthogonal to the first and second major surfaces and extending therebetween,
- wherein the shape comprises a geometric centroid, and
- wherein the shape has a length and width aligned with the first and second major surfaces and orthogonal to one another;
- wherein the first and second major surfaces each have an area of at least 4 cm2 and the thickness for at least a portion of the shape between the major surfaces is less than 2 mm;
- wherein the thickness for the portion of the shape is a first thickness and wherein the shape comprises a second thickness that is greater than the first thickness;
- wherein the second thickness is located at least 1 cm away from the geometric centroid;
- wherein a cross-sectional portion of the shape between the first and second major surfaces and extending along a 2 cm linear path varies in thickness less than 100 μm;
- wherein the shape comprises a curvature of at least a portion of surfaces thereof that comprises a radius of curvature of less than 1 m;
- wherein the length of the shape is greater than the width;
- wherein the glass of the glass part is an aluminosilicate, comprising in molar percentage on an oxide basis at least 40 mol % silica and no more than 80 mol % silica, and at least 2 mol % alumina and no more than 30 mol % alumina;
- wherein the glass has a dielectric constant Dk at 10 GHz less than or equal to 6.8;
- wherein the glass is configured for chemical strengthening, comprising at least 5 mol % alkali metal oxides and no more than 25 mol % of the alkali metal oxides;
- chemically strengthening the glass of the glass part, wherein the glass has a surface compressive stress and a central tension;
- and
- heat treating the glass of the glass part to grow crystals therein, wherein the crystals comprise at least 50 vol % of the glass part and no more than 99 vol %.
Dependencies are inferred from the claim text.