# US 12,224,400 B2 · Lithium/sulphur electrochemical cell

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- Number: US 12,224,400 B2
- Document ID: US12224400B2
- Status: Granted
- Kind: B2
- Application number: 17/044,482
- Filed: 2019-04-09
- Published: 2021-05-20
- Granted: 2025-02-11
- Earliest claimed: 2018-04-11
- Assignees: Saft
- Applicants: Saft
- Inventors: Florent Fischer; Thierry Hezeque; Christian Jordy
- Web page: https://patentgrep.com/patent/US12224400B2

## CPC

- H01M 4/13: Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M 10/0569: characterised by the solvents
- H01M 4/38: of elements or alloys
- H01M 4/382: {Lithium (H01M4/405 takes precedence)}
- H01M 4/405: {Alloys based on lithium}
- H01M 4/625: {Carbon or graphite}
- H01M 10/052: Li-accumulators
- H01M 10/0568: characterised by the solutes
- H01M 2004/021: {Physical characteristics, e.g. porosity, surface area}
- H01M 2300/0037: Mixture of solvents
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A lithium/sulfur electrochemical element (1) comprising: a cathode (2) comprising: i) carbon having a porous structure (5) comprising pores with a mean diameter less than or equal to 6 nm; ii) sulfur having a degree of oxidation between 0 and −2 in the pores of the carbon; b) an electrolyte comprising: i) at least one organic solvent which is a carbonate; ii) one or more salts, at least one salt being lithium bis(fluorosulfonyl)imide; c) an anode (4) comprising lithium metal or a metallic alloy of lithium. Such an element provides increased safety of use because it limits the quantity of hydrogen sulfide that can be emitted in the event of an electrolyte leak or in the event of exposure of an electrode of the element to water.

## Claims

### Claim 1

Lithium/sulphur electrochemical cell (1) comprising:
a) a cathode comprising:
i) carbon having a porous structure (5) comprising pores with a mean diameter less than or equal to 6 nm;
ii) sulphur with a degree of oxidation that can range from 0 to −2 in the pores of the carbon;
b) an electrolyte comprising:
i) at least one organic solvent which is a carbonate;
ii) one or more salts, at least one salt being lithium bis (fluorosulfonyl) imide (LiFSI),
the percentage by mass of lithium bis (fluorosulfonyl) imide being greater than or equal to 50% of the sum of the masses of the one or more salts,
the electrolyte being devoid of any ether;
c) an anode comprising lithium metal or a metallic alloy of lithium, and
wherein the electrolyte does not comprise any ester.

### Claim 2 (depends on 1)

Electrochemical cell according to claim 1, wherein the carbon has a porous structure comprising pores with a mean diameter less than or equal to 3 nm.

### Claim 3 (depends on 2)

Electrochemical cell according to claim 2, wherein the carbon has a porous structure comprising pores with a mean diameter less than or equal to 2 nm.

### Claim 4 (depends on 1)

Electrochemical cell according to claim 1, wherein at least 50% of a porous volume of the porous structure of the cathode carbon is made up of pores with a diameter less than or equal to 6 nm.

### Claim 5 (depends on 4)

Electrochemical cell according to claim 4, wherein at least 75% of the porous volume of the porous structure of the cathode carbon is made up of pores with a diameter less than or equal to 6 nm.

### Claim 6 (depends on 1)

Electrochemical cell according to claim 1, wherein at least 50% of a porous volume of the porous structure of the cathode carbon is made up of pores with a diameter less than or equal to 2 nm.

### Claim 7 (depends on 6)

Electrochemical cell according to claim 6, wherein at least 75% of the porous volume of the porous structure of the cathode carbon is made up of pores with a diameter less than or equal to 2 nm.

### Claim 8 (depends on 1)

Electrochemical cell according to claim 1, wherein the sulphur is solid elemental sulphur and:
the mass of the solid elemental sulphur represents from 30 to 80% of the sum of the masses of the solid elemental sulphur and carbon;
the mass of the carbon represents from 70 to 20% of the sum of the masses of the solid elemental sulphur and carbon.

### Claim 9 (depends on 8)

Electrochemical cell according to claim 8 wherein:
the mass of the solid elemental sulphur represents from 55 to 65% of the sum of the masses of the solid elemental sulphur and carbon;
the mass of the carbon represents from 45 to 35% of the sum of the masses of the solid elemental sulphur and carbon.

### Claim 10 (depends on 1)

Electrochemical cell according to claim 1, wherein the cathode further comprises at least one binder and at least one electrical conductor compound and the sulphur is solid elemental sulphur and:
the mass of the solid elemental sulphur represents from 30 to 80% of the sum of the masses of the solid elemental sulphur, the carbon, said at least one binder and said at least one electrical conductor compound;
the mass of the carbon represents from 10 to 60% of the sum of the masses of the solid elemental sulphur, the carbon, said at least one binder and said at least one electrical conductor compound;
the mass of said at least one binder represents from 3 to 8% of the sum of the masses of the solid elemental sulphur, the carbon, said at least one binder and said at least one electrical conductor compound;
the mass of said at least one electrical conductor compound represents from 2 to 7% of the sum of the masses of the solid elemental sulphur, the carbon, said at least one binder and said at least one electrical conductor compound.

### Claim 11 (depends on 1)

Electrochemical cell according to claim 1, wherein the electrolyte comprises a first organic solvent that is a cyclic carbonate and a second organic solvent that is a linear carbonate.

### Claim 12 (depends on 11)

Electrochemical cell according to claim 11 wherein:
the volume of the cyclic carbonate(s) represents from 10 to 50% of the total volume of organic solvents;
the volume of the linear carbonate(s) represents from 50 to 90% of the total volume of organic solvents.

### Claim 13 (depends on 12)

Electrochemical cell according to claim 12 wherein:
the volume of the cyclic carbonate(s) represents from 15 to 25% of the total volume of organic solvents;
the volume of the linear carbonate(s) represents from 75 to 85% of the total volume of organic solvents.

### Claim 14 (depends on 11)

Electrochemical cell according to claim 11, wherein the cyclic carbonate is monosubstituted by fluorine.

### Claim 15 (depends on 11)

Electrochemical cell according to claim 11, wherein the cyclic carbonate is ethylene carbonate, optionally monosubstituted by fluorine, and the linear carbonate is dimethyl carbonate.

### Claim 16 (depends on 1)

Electrochemical cell according to claim 1, wherein at most 20% of a porous volume of the porous structure of the cathode carbon is made up of pores with a diameter greater than or equal to 6 nm and ranging up to 50 nm.

### Claim 17 (depends on 16)

Electrochemical cell according to claim 16, wherein at most 10% of the porous volume of the porous structure of the cathode carbon is made up of pores with a diameter greater than or equal to 6 nm and ranging up to 50 nm.

### Claim 18 (depends on 1)

Electrochemical cell according to claim 1 wherein:
at least 75% of a porous volume of the porous structure of the cathode carbon is made up of pores with a diameter less than or equal to 2 nm,
the mass of the solid elemental sulphur represents from 30 to 80% of the sum of the masses of the solid elemental sulphur and carbon,
the mass of the carbon represents from 70 to 20% of the sum of the masses of the solid elemental sulphur and carbon,
the electrolyte comprises a first organic solvent that is a monofluoroethylene carbonate and a second organic solvent that is dimethylcarbonate,
the volume of the monofluoroethylene carbonate represents from 15 to 25% of the total volume of organic solvents;
the volume of the dimethylcarbonate represents from 75 to 85% of the total volume of organic solvents, and
LiFSI is the sole salt.

### Claim 19 (depends on 18)

Electrochemical cell according to claim 18 wherein:
the mass of the solid elemental sulphur represents from 55 to 65% of the sum of the masses of the solid elemental sulphur and carbon,
the mass of the carbon represents from 45 to 35% of the sum of the masses of the solid elemental sulphur and carbon.