# US 12,222,663 B2 · Developing device including sensor holder including insertion portion, process cartridge, and image forming apparatus

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- Number: US 12,222,663 B2
- Document ID: US12222663B2
- Status: Granted
- Kind: B2
- Application number: 18/133,226
- Filed: 2023-04-11
- Published: 2023-10-19
- Granted: 2025-02-11
- Earliest claimed: 2022-04-15
- Assignees: Ricoh Company, Ltd.
- Applicants: Kentarou Matsumoto
- Inventors: Kentarou Matsumoto
- Web page: https://patentgrep.com/patent/US12222663B2

## CPC

- G03G 15/0849: {Detection or control means for the developer concentration}
- G03G 15/0853: {the concentration being measured by magnetic means}
- G03G 15/0877: {Arrangements for metering and dispensing developer from a developer cartridge into the development unit}
- G03G 15/0896: {Arrangements or disposition of the complete developer unit or parts thereof not provided for by groups G03G15/08 - G03G15/0894}
- G03G 15/556: {for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement}
- G03G 21/1647: {Mechanical connection means}
- G03G 15/0893: {in a closed loop within the sump of the developing device}
- G03G 21/1821: {means for connecting the different parts of the process cartridge, e.g. attachment, positioning of parts with each other, pressure/distance regulation (G03G21/1825 takes precedence)}
- G03G 2215/0888: Arrangements for detecting toner level or concentration in the developing device
- G03G 2221/1654: Locks and means for positioning or alignment
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

A developing device includes a developing case, a toner concentration sensor, and a positioner. The developing case stores a developer containing toner and carrier to develop a latent image on a surface of an image bearer. The developing case includes at least a part of a conveyance path of the developer. The toner concentration sensor detects a toner concentration of the developer in the developing case. The positioner engages with an engaging portion at a center of a sensor main section of the toner concentration sensor to determine a position of the sensor main section in the developing case.

## Claims

### Claim 1

A developing device, comprising:
a developing case to store a developer containing toner and carrier to develop a latent image on a surface of an image bearer, the developing case including at least a part of a conveyance path of the developer;
a toner concentration sensor to detect a toner concentration of the developer in the developing case; and
a positioner to engage with an engaging portion at a center of a sensor main section of the toner concentration sensor to determine a position of the sensor main section in the developing case,
wherein the engaging portion of the sensor main section is a fixing hole, and the positioner includes a projection on the developing case to fit into the fixing hole,
the developing device further comprises a sensor holder holding the toner concentration sensor, the sensor holder held by the developing case,
the sensor holder includes an insertion portion into which an end of the projection fitting in and penetrating through the hole is inserted,
the sensor holder further comprises two first holes and one second hole, each of the two first holes at opposite sides of the fixing hole of the sensor main section in a longitudinal direction, respectively, and the second hole is on a side of one of the two first holes opposite from the fixing hole so as to sandwich the one of the two first holes between the second hole and the fixing hole; and
the developing case further comprises two first bosses and one second boss, and the two first bosses and the one second boss are disposed at positions corresponding to the two first holes and the one second hole respectively.

### Claim 2 (depends on 1)

The developing device according to claim 1,
wherein the sensor main section has a coil shape or an annular shape.

### Claim 3 (depends on 1)

A process cartridge, comprising:
the developing device according to claim 1; and
the image bearer integrated with the developing device as a single unit,
wherein the process cartridge is installable to and detachable from a main body of an image forming apparatus.

### Claim 4 (depends on 1)

An image forming apparatus comprising:
the developing device according to claim 1; and
the image bearer.

### Claim 5 (depends on 1)

The developing device according to claim 1, wherein the two first holes and the fixing hole are on a straight line in the longitudinal direction.

### Claim 6 (depends on 1)

The developing device according to claim 1, wherein the two first holes, the fixing hole, and the second hole are on a straight line in the longitudinal direction.

### Claim 7

A developing device, comprising:
a developing case to store a developer containing toner and carrier to develop a latent image on a surface of an image bearer, the developing case including at least a part of a conveyance path of the developer;
a toner concentration sensor to detect a toner concentration of the developer in the developing case; and
a positioner to engage with an engaging portion at a center of a sensor main section of the toner concentration sensor to determine a position of the sensor main section in the developing case,
wherein the engaging portion of the sensor main section is a hole, and the positioner includes a projection on the developing case to fit into the hole,
the developing device further comprises a sensor holder holding the toner concentration sensor, the sensor holder held by the developing case, and
the sensor holder includes a protrusion to fit into the hole from a side facing the projection that fits in the hole.

### Claim 8 (depends on 7)

The developing device according to claim 7,
wherein the projection and the protrusion fit in the hole in non-contact with each other.

### Claim 9 (depends on 7)

The developing device according to claim 7,
wherein the projection and the protrusion fit with each other in the hole.

### Claim 10 (depends on 7)

The developing device according to claim 7, further comprising another positioner to determine a longitudinal position of the sensor holder in the developing case.

### Claim 11 (depends on 7)

A process cartridge, comprising:
the developing device according to claim 7; and
the image bearer integrated with the developing device as a single unit,
wherein the process cartridge is installable to and detachable from a main body of an image forming apparatus.

### Claim 12 (depends on 7)

An image forming apparatus comprising:
the developing device according to claim 7; and
the image bearer.

### Claim 13

A developing device, comprising:
a developing case to store a developer containing toner and carrier to develop a latent image on a surface of an image bearer, the developing case including at least a part of a conveyance path of the developer,
a sensor holder holding the toner concentration sensor, the sensor holder held by the developing case,
a toner concentration sensor to detect a toner concentration of the developer in the developing case, and
a positioner, that is a shaft portion of the sensor holder, to engage with a hole at a center of a sensor main section of the toner concentration sensor,
wherein the developing case further includes an insertion fitting portion, into which an end of the shaft portion fitting in and penetrating through the hole is to be inserted to fit, to determine a position of the sensor main section in the developing case.

### Claim 14 (depends on 13)

A process cartridge, comprising:
the developing device according to claim 13; and
the image bearer integrated with the developing device as a single unit,
wherein the process cartridge is installable to and detachable from a main body of an image forming apparatus.

### Claim 15 (depends on 13)

An image forming apparatus comprising:
the developing device according to claim 13; and
the image bearer.
