# US 12,218,277 B2 · Flip-chip light-emitting diode

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- Number: US 12,218,277 B2
- Document ID: US12218277B2
- Status: Granted
- Kind: B2
- Application number: 17/662,932
- Filed: 2022-05-11
- Published: 2023-03-02
- Granted: 2025-02-04
- Earliest claimed: 2021-08-24
- Assignees: Xiamen San'an Optoelectronics Co., Ltd.
- Applicants: Xiamen San'an Optoelectronics Co., Ltd.
- Inventors: Sihe Chen; Yu-Chieh Huang; Yashu Zang; Tao Han; Chunhsien Lee; Chimeng Lu; Jianbin Chen
- Web page: https://patentgrep.com/patent/US12218277B2

## CPC

- H10H 20/821: of the light-emitting regions, e.g. non-planar junctions
- H10H 20/831: characterised by their shape
- H10H 20/8312: {extending at least partially through the bodies}
- H10H 20/825: containing nitrogen, e.g. GaN
- H10H 20/835: {Reflective materials}
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS

## Abstract

A flip-chip light-emitting diode includes an epitaxial structure including a first semiconductor layer, an active layer and a second semiconductor layer that are sequentially disposed on one another in such order. The epitaxial structure is formed with first holes and second holes respectively at a first region and a second region that are independent from each other. Each of the first and second holes extends through the second semiconductor layer and the active layer, and partially exposes the first semiconductor layer. A surface of the first semiconductor layer exposed by the first holes has a total area smaller than a total area of a surface of the first semiconductor layer exposed by the second holes.

## Claims

### Claim 1

A flip-chip light-emitting diode (LED), comprising:
an epitaxial structure which includes a first semiconductor layer, an active layer and a second semiconductor layer that are sequentially disposed on one another in such order, said epitaxial structure having a first region and a second region that are independent from each other, wherein said epitaxial structure is formed with a plurality of first holes at said first region and a plurality of second holes at said second region, each of said first and second holes extending through said second semiconductor layer and said active layer and terminating at and partially exposing said first semiconductor layer;
a first pad electrode which is disposed on said first region and which is electrically connected to said first semiconductor layer; and
a second pad electrode which is disposed on said second region and which is electrically connected to said second semiconductor layer,
wherein a surface of said first semiconductor layer exposed by said first holes has a total area which is smaller than a total area of a surface of said first semiconductor layer exposed by said second holes.

### Claim 2 (depends on 1)

The flip-chip LED of claim 1, wherein a diameter of said first holes adjacent to said first semiconductor layer is smaller than a diameter of said second holes adjacent to said first semiconductor layer.

### Claim 3 (depends on 1)

The flip-chip LED of claim 1, wherein said second holes that are distal from said first region have a diameter larger than a diameter of said second holes that are proximal to said first region.

### Claim 4 (depends on 1)

The flip-chip LED of claim 1, wherein a total amount of said first holes is less than a total amount of said second holes.

### Claim 5 (depends on 1)

The flip-chip LED of claim 1, wherein said second holes are spaced apart from each other by a distance that decreases along a direction away from said first region.

### Claim 6 (depends on 1)

The flip-chip LED of claim 1, further comprising a metallic layer which is disposed on said epitaxial structure, said first and second pad electrodes disposed on said metallic layer being opposite to said epitaxial structure.

### Claim 7 (depends on 6)

The flip-chip LED of claim 6, wherein said metallic layer includes a metallic material having a reflectance greater than 60%.

### Claim 8 (depends on 6)

The flip-chip LED of claim 6, further comprising a first insulating layer which is conformally disposed on said epitaxial structure and said metallic layer, and which is formed with a plurality of first openings that partially expose said first semiconductor layer and at least one second opening that partially exposes said metallic layer at said second region, each of said first openings partially overlaps with a corresponding one of said first and second holes.

### Claim 9 (depends on 8)

The flip-chip LED of claim 8, wherein each of said first openings is located within the corresponding one of said first and second holes.

### Claim 10 (depends on 8)

The flip-chip LED of claim 8, wherein said first openings located at said first region have a width that is smaller than a width of said first openings located at said second region.

### Claim 11 (depends on 8)

The flip-chip LED of claim 8, wherein an amount of said first openings located at said first region is less than an amount of said first openings located at said second region.

### Claim 12 (depends on 8)

The flip-chip LED of claim 8, further comprising a connecting electrode which is conformally disposed on said first insulating layer and which extends into said first openings to electrically contact with said first semiconductor layer, and which is electrically insulated from said second semiconductor layer through said first insulating layer.

### Claim 13 (depends on 12)

The flip-chip LED of claim 12, wherein a contact area between said connecting electrode and said first semiconductor layer located at said first region is smaller than a contact area between said connecting electrode and said first semiconductor layer located at said second region.

### Claim 14 (depends on 12)

The flip-chip LED of claim 12, further comprising a second insulating layer which is disposed over said connecting electrode, and which is formed with at least one third opening that partially exposes said connecting electrode, and at least one fourth opening that partially exposes said metallic layer.

### Claim 15 (depends on 14)

The flip-chip LED of claim 14, wherein said third opening is located at the first region, and said fourth opening is located at said second region.

### Claim 16 (depends on 14)

The flip-chip LED of claim 14, wherein said first pad electrode is electrically connected to said connecting electrode through said third opening, and said second pad electrode is electrically connected to said metallic layer through said fourth opening.

### Claim 17 (depends on 14)

The flip-chip LED of claim 14, wherein said second opening partially overlaps with said fourth opening.

### Claim 18 (depends on 1)

The flip-chip LED of claim 1, wherein a portion of said first holes and a portion of said second holes are formed at a surrounding portion of said epitaxial structure, a surface of said first semiconductor layer exposed by said first holes at said surrounding portion having an area which is smaller than an area of a surface of said first semiconductor layer exposed by said second holes at said surrounding portion.

### Claim 19

A flip-chip LED comprising:
an epitaxial structure which includes a first semiconductor layer, an active layer and a second semiconductor layer that are sequentially disposed on one another in such order, said epitaxial structure having a first region and a second region that are independent from each other;
a first insulating layer which is disposed on said epitaxial structure, and which has a plurality of first openings that expose a portion of said first semiconductor layer at said first and second regions;
a connecting electrode which is disposed on said first insulating layer and within said first openings, and which is electrically connected to said first semiconductor layer through said first opening;
a first pad electrode which is disposed on said first region and which is electrically connected to said first semiconductor layer through said connecting electrode; and
a second pad electrode which is disposed on said second region and which is electrically connected to said second semiconductor layer,
wherein a contact area between said connecting electrode and said first semiconductor layer located at said first region is smaller than a contact area between said connecting electrode and said first semiconductor layer located at said second region.

### Claim 20 (depends on 19)

The flip-chip LED of claim 19, wherein said epitaxial structure is formed with a plurality of first holes at said first region and a plurality of second holes at said second region, each of said first and second holes extending through said second semiconductor layer and said active layer and partially exposing said first semiconductor layer, each of said first openings overlapping with a corresponding one of said first and second holes.
