# US 12,218,276 B2 · Semiconductor structures and substrates thereof, and methods for manufacturing the same

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- Number: US 12,218,276 B2
- Document ID: US12218276B2
- Status: Granted
- Kind: B2
- Application number: 17/613,479
- Filed: 2020-01-09
- Published: 2022-07-14
- Granted: 2025-02-04
- Earliest claimed: 2020-01-09
- Assignees: Enkris Semiconductor, Inc.
- Applicants: Enkris Semiconductor, Inc.
- Inventors: Kai Cheng
- Web page: https://patentgrep.com/patent/US12218276B2

## CPC

- H10H 20/819: characterised by their shape, e.g. curved or truncated substrates
- H10H 20/821: of the light-emitting regions, e.g. non-planar junctions
- H10H 20/01: Manufacture or treatment
- H10H 20/812: within the light-emitting regions, e.g. having quantum confinement structures
- H10H 20/813: having a plurality of light-emitting regions, e.g. multi-junction LEDs or light-emitting devices having photoluminescent regions within the bodies
- H10H 29/10: Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 (active-matrix LED displays H10H29/30)
- H10H 20/013: {having light-emitting regions comprising only Group III-V materials}
- H10H 20/0133: {with a substrate not being Group III-V materials}
- H10H 20/817: characterised by the crystal structures or orientations, e.g. polycrystalline, amorphous or porous
- H10H 29/142: {Two-dimensional arrangements, e.g. asymmetric LED layout}
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS

## Abstract

The present disclosure provides a semiconductor structure and substrate thereof, and a method for manufacturing the same. In the method for manufacturing the substrate, at least one of groove is provided in each unit sub-region on a surface of a premanufactured substrate, and the premanufactured substrate includes at least one unit region, each of the at least one unit region includes at least two unit sub-regions; in one of the at least one unit region, the at least two unit sub-regions respectively have different porosities, the premanufactured substrate is annealed to form a substrate, wherein openings of the grooves are healed to form self-healing layers, and the grooves that are not fully healed form gaps. When a susceptor transfers heat to the substrate, the unit sub-regions with different porosities respectively have different heat conduction efficiencies.

## Claims

### Claim 1

A substrate, comprising:
at least one unit region, wherein each of the at least one unit region comprises at least two unit sub-regions, each of the at least two unit sub-regions has at least one gap and at least one self-healing layer for closing the at least one gap; and in one of the at least one unit region, the at least two unit sub-regions respectively have different porosities.

### Claim 2 (depends on 1)

The substrate according to claim 1, wherein in the one of the at least one unit region,
one or more of: (a) the at least one gap in each of the at least two unit sub-regions respectively has different depths and/or different widths, or
(b) the at least two unit sub-regions respectively have different pore densities.

### Claim 3 (depends on 1)

The substrate according to claim 1, wherein the at least one self-healing layer is coupled to a front surface or a back surface of the substrate.

### Claim 4 (depends on 1)

The substrate according to claim 1, wherein the at least one self-healing layer is coupled to a front surface and a back surface of the substrate.

### Claim 5 (depends on 1)

The substrate according to claim 1, wherein in the one of the at least one unit region,
the self-healing layers of some of the at least two unit sub-regions are coupled to a front surface or a back surface of the substrate; and
the self-healing layers of some of the at least two unit sub-regions are coupled to the front surface and the back surface of the substrate.

### Claim 6 (depends on 1)

The substrate according to claim 1, wherein the substrate is a patterned substrate.

### Claim 7 (depends on 1)

The substrate according to claim 1, wherein a material of the substrate is at least one of sapphire, silicon, silicon carbide, or a GaN-based material.

### Claim 8 (depends on 1)

A semiconductor structure, comprising:
the substrate according to claim 1; and
a light-emitting layer disposed on a front surface of the substrate, wherein in the one of the at least one unit region, a light-emitting wavelength of the light-emitting layer for each of the at least two unit sub-regions differs.

### Claim 9 (depends on 8)

The semiconductor structure according to claim 8, wherein the light-emitting layer comprises:
an N-type semiconductor layer,
a P-type semiconductor layer, and
a multi-quantum well material layer disposed between the N-type semiconductor layer and the P-type semiconductor layer.

### Claim 10 (depends on 8)

The semiconductor structure according to claim 8, wherein the light-emitting layer comprises multiple N-type semiconductor layers and multiple P-type semiconductor layers, wherein the multiple N-type semiconductor layers and the multiple P-type semiconductor layers are disposed alternately, and multi-quantum well material layers are respectively disposed between each of the N-type semiconductor layers and the P-type semiconductor layer adjacent to the N-type semiconductor layer.

### Claim 11 (depends on 8)

The semiconductor structure according to claim 8, wherein the semiconductor structure is used for display; and the light-emitting layer of each of the at least one unit region forms a light-emitting unit.

### Claim 12

A method for manufacturing a substrate, comprising:
providing a premanufactured substrate, wherein the premanufactured substrate comprises at least one unit region, and each of the at least one unit region comprises at least two unit sub-regions;
providing at least one groove in each of the at least two unit sub-regions on a surface of the premanufactured substrate, wherein in one of the at least one unit region, the at least two unit sub-regions respectively have different porosities; and
annealing the premanufactured substrate to form a substrate, wherein openings of the grooves are healed to form self-healing layers, and the grooves that are not fully healed form gaps.

### Claim 13 (depends on 12)

The method for manufacturing a substrate according to claim 12, wherein in the one of the at least one unit region,
one or more of: (a) the at least one groove in each of the at least two unit sub-regions respectively has different depths and/or different widths, or
(b) the at least two unit sub-regions respectively have different pore densities.

### Claim 14 (depends on 12)

The method for manufacturing a substrate according to claim 12, wherein the at least one groove is provided in each of the unit sub-regions on a front surface or a back surface of the premanufactured substrate.

### Claim 15 (depends on 12)

The method for manufacturing a substrate according to claim 12, wherein the at least one groove is provided in each of the unit sub-regions on a front surface and a back surface of the premanufactured substrate.

### Claim 16 (depends on 12)

The method for manufacturing a substrate according to claim 12, wherein a width of each of the at least one groove is less than 100 μm.

### Claim 17 (depends on 12)

A method for manufacturing a semiconductor structure, comprising:
manufacturing a substrate by the method according to claim 12; and
growing a light-emitting layer on a front surface of the substrate, wherein in one of the at least one unit region, a light-emitting wavelength of the light-emitting layer for each of the at least two unit sub-regions differs.

### Claim 18 (depends on 16)

The method for manufacturing a semiconductor structure according to claim 16, wherein the light-emitting layer comprises:
an N-type semiconductor layer,
a P-type semiconductor layer, and
a multi-quantum well material layer disposed between the N-type semiconductor layer and the P-type semiconductor layer.

### Claim 19 (depends on 16)

The method for manufacturing a semiconductor structure according to claim 16, wherein the light-emitting layer comprises multiple N-type semiconductor layers and multiple P-type semiconductor layers, wherein the multiple N-type semiconductor layers and the multiple P-type semiconductor layers are disposed alternately, and multi-quantum well material layers are respectively disposed between each of the N-type semiconductor layers and the P-type semiconductor layer adjacent to the N-type semiconductor layer.

### Claim 20 (depends on 17)

The method for manufacturing a semiconductor structure according to claim 17, wherein a forbidden bandwidth of the multi-quantum well material layer increases along with the rise of a growth temperature; wherein in the one of the at least one unit region, the greater the porosity of the unit sub-region is, the longer the light-emitting wavelength of the corresponding light-emitting layer is; and the smaller the porosity of the unit sub-region is, the shorter the light-emitting wavelength of the corresponding light-emitting layer is.
