# US 12,217,999 B2 · Trench isolation process

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- Number: US 12,217,999 B2
- Document ID: US12217999B2
- Status: Granted
- Kind: B2
- Application number: 17/818,497
- Filed: 2022-08-09
- Published: 2022-12-08
- Granted: 2025-02-04
- Earliest claimed: 2020-10-20
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Taiwan Semiconductor Manufacturing Company, Ltd.
- Inventors: Chung-Lei Chen; Cheng-Hsin Chen; Chung Chieh Ting; Che-Yi Lin; Clark Lee
- Web page: https://patentgrep.com/patent/US12217999B2

## CPC

- H10W 10/014: {using trench refilling with dielectric materials, e.g. shallow trench isolations}
- H10P 14/6903: {containing silicon}
- H10P 50/287: {by chemical means}
- H10P 52/402: {of semiconductor materials}
- H10W 10/17: formed using trench refilling with dielectric materials, e.g. shallow trench isolations
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10

## Abstract

One or more semiconductor processing tools may form a deep trench within a silicon wafer. The one or more semiconductor processing tools may deposit a first insulating material within the deep trench. The one or more semiconductor processing tools may form, after forming the deep trench with the silicon wafer, a shallow trench above the deep trench. The one or more semiconductor processing tools may deposit a second insulating material within the shallow trench.

## Claims

### Claim 1

A method of providing trench isolation, comprising:
performing a deep trench isolation process for a silicon wafer;
forming, after performing the deep trench isolation process, a shallow trench having a lower surface that is above a lower surface of a deep trench associated with the deep trench isolation process,
wherein an entirety of a first portion of the lower surface of the shallow trench resides below an entirety of a second portion of the lower surface of the shallow trench and is co-planar with a top surface of an entirety of the deep trench; and
depositing an insulating material within the shallow trench,
wherein a thickness of a first portion of the insulating material that is laterally displaced from the deep trench is greater than a thickness of a second portion of the insulating material that is above the deep trench.

### Claim 2 (depends on 1)

The method of claim 1, further comprising:
polishing the deep trench and the shallow trench in a same chemical-mechanical polishing process.

### Claim 3 (depends on 1)

The method of claim 1, further comprising:
forming an active area of the silicon wafer based on forming the shallow trench after performing the deep trench isolation process.

### Claim 4 (depends on 1)

The method of claim 1, further comprising:
annealing the silicon wafer based on forming the shallow trench after performing the deep trench isolation process.

### Claim 5 (depends on 1)

The method of claim 1, further comprising:
sealing an upper surface of the deep trench with an oxidation layer based on forming the shallow trench after performing the deep trench isolation process.

### Claim 6 (depends on 1)

The method of claim 1, wherein performing the deep trench isolation process comprises:
depositing a liner and an insulating material within the deep trench.

### Claim 7 (depends on 1)

The method of claim 1, wherein performing the deep trench isolation process comprises:
depositing an insulating material within the deep trench.

### Claim 8

A method of providing trench isolation, comprising:
performing a deep trench isolation process to form a deep trench having a first depth from an upper surface of a silicon wafer;
forming, after performing the deep trench isolation process, a shallow trench having a second depth, from the upper surface of the silicon wafer, that is less than the first depth,
wherein the shallow trench has a lower surface comprising a first portion, that is co-planar with an entirety of the deep trench, and a second portion that is on a different plane than the first portion;
depositing an insulating material within the shallow trench; and
performing a chemical-mechanical polishing process for the deep trench and the shallow trench,
wherein a thickness of a first portion of the insulating material that is laterally displaced from the deep trench is greater than a thickness of a second portion of the insulating material that is above the deep trench after performing the chemical-mechanical polishing process, wherein a top surface of the first portion of the insulating material is co-planar with a top surface of the silicon wafer.

### Claim 9 (depends on 8)

The method of claim 8, wherein performing the chemical-mechanical polishing process comprises:
removing a portion of the insulating material.

### Claim 10 (depends on 8)

The method of claim 8, further comprising:
forming an active area of the silicon wafer based on performing the chemical-mechanical polishing process.

### Claim 11 (depends on 10)

The method of claim 10, further comprising:
annealing the silicon wafer based on forming the active area.

### Claim 12 (depends on 8)

The method of claim 8, wherein performing the deep trench isolation process comprises:
depositing a photoresist layer outside of a region associated with the deep trench; and
etching one or more layers within the region associated with the deep trench.

### Claim 13 (depends on 12)

The method of claim 12, wherein performing the deep trench isolation process further comprises:
etching into the silicon wafer; and
removing the photoresist layer.

### Claim 14

A system, comprising:
one or more tools configured to:
perform a deep trench isolation process for a silicon wafer;
form, after a deep trench is formed via the deep trench isolation process, a shallow trench having a lower surface that is above a lower surface of the deep trench; and
deposit an insulating material within the shallow trench,
wherein a thickness of a first portion of the insulating material that is laterally displaced from the deep trench is greater than a thickness of a second portion of the insulating material that is above the deep trench,
wherein at least one of:
a top surface of the first portion of the insulating material is co-planar with a top surface of the silicon wafer, or
an entirety of a first portion of the lower surface of the shallow trench resides below an entirety of a second portion of the lower surface of the shallow trench and is coplanar with a top surface of an entirety of the deep trench.

### Claim 15 (depends on 14)

The system of claim 14, wherein the one or more tools are further configured to:
polish the deep trench and the shallow trench in a same chemical-mechanical polishing process.

### Claim 16 (depends on 14)

The system of claim 14, wherein the one or more tools are further configured to:
form an active area of the silicon wafer based on the shallow trench being formed after the deep trench isolation process.

### Claim 17 (depends on 14)

The system of claim 14, wherein the one or more tools are further configured to:
anneal the silicon wafer based on the shallow trench being formed after the deep trench isolation process.

### Claim 18 (depends on 14)

The system of claim 14, wherein the one or more tools are further configured to:
seal an upper surface of the deep trench with an oxidation layer based on the shallow trench being formed after the deep trench isolation process.

### Claim 19 (depends on 14)

The system of claim 14, wherein the one or more tools, to perform the deep trench isolation process, are configured to:
deposit a liner and an insulating material within the deep trench.

### Claim 20 (depends on 14)

The system of claim 14, wherein the one or more tools, to perform the deep trench isolation process, are configured to:
deposit an insulating material within the deep trench.
