# US 12,217,979 B2 · Temperature controlled substrate carrier and polishing components

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- Number: US 12,217,979 B2
- Document ID: US12217979B2
- Status: Granted
- Kind: B2
- Application number: 16/913,252
- Filed: 2020-06-26
- Published: 2021-01-07
- Granted: 2025-02-04
- Earliest claimed: 2019-07-01
- Assignees: Axus Technology, LLC
- Applicants: Axus Technology, LLC
- Inventors: Daniel Ray Trojan; John Kevin Shugrue
- Web page: https://patentgrep.com/patent/US12217979B2

## CPC

- H10P 72/0432: {mainly by conduction}
- B24B 37/015: Temperature control
- B24B 37/04: designed for working plane surfaces
- B24B 37/30: for single side lapping of plane surfaces
- B24B 37/32: Retaining rings
- B24B 55/02: Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant (cooling or lubricating during dressing operation B24B53/095; incorporated in grinding wheels B24D)
- H10P 52/402: {of semiconductor materials}
- H10P 52/403: {of conductive or resistive materials}
- H10P 72/7616: {characterised by a coating, a hardness or a material}
- H10P 50/00: Etching of wafers, substrates or parts of devices
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- B24B: MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING (grinding of gear teeth B23F, of screw-threads B23G1/36; by electro-erosion B23H; abrasive or related blasting B24C; tools for grinding, buffing or sharpening B24D; polishing compositions C09G1/00; abrasives C09K3/14; electrolytic etching or polishing C25F3/00; grinding arrangements for use on assembled railway tracks E01B31/17); DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS

## Abstract

Temperature controlled polishing pads are disclosed. In one aspect, a CMP system includes the use of any type of atomizing system to cool or remove energy and/or heat from the polishing pad of a CMP system. The atomizing system can use of any liquid medium in combination of any compressed gas through an orifice to cool or remove the energy and/or heat from the pad, thereby allowing for higher removal rates during CMP.

## Claims

### Claim 1

A substrate carrier head, comprising:
a carrier body;
a substrate retainer attached to the carrier body, the substrate retainer comprising an aperture configured to receive a substrate;
a resilient membrane having a first surface configured to contact a surface of the substrate and a second surface opposing the first surface;
a membrane cavity formed along the second surface of the resilient membrane;
an inlet configured to allow liquid to flow into the membrane cavity;
an outlet configured to allow liquid to flow from the membrane cavity;
a regulator upstream of the inlet and configured to regulate a flow-rate of the liquid through the membrane cavity; and
a liquid flow controller including a control processor configured to control the regulator to regulate the flow of the liquid through the membrane cavity during planarization of the substrate such that the flow-rate of the liquid is sufficient through the membrane cavity to adjust a temperature of the substrate during processing of the substrate.

### Claim 2 (depends on 1)

The substrate carrier head of claim 1, wherein the outlet is located at a farther radial position from a center of the carrier body than the inlet.

### Claim 3 (depends on 2)

The substrate carrier head of claim 2, wherein the inlet is located at approximately the center of the carrier body.

### Claim 4 (depends on 1)

The substrate carrier head of claim 1, further comprising:
a secondary resilient membrane having a width that is less than a width of the resilient membrane.

### Claim 5 (depends on 1)

The substrate carrier head of claim 1, further comprising a liquid tight seal between the resilient membrane and the carrier body.

### Claim 6 (depends on 1)

The substrate carrier head of claim 1, wherein the control processor is further configured to control the flow of the liquid to have a sufficient flow-rate through the membrane cavity to remove excess heat generated during the processing of the substrate.

### Claim 7 (depends on 1)

The substrate carrier head of claim 1, further comprising:
a heat exchanger configured to cool the liquid before the liquid is provided to the inlet in order to cool the substrate.

### Claim 8 (depends on 1)

The substrate carrier head of claim 1, further comprising:
a heat exchanger configured to heat the liquid before the liquid is provided to the inlet in order to heat the substrate.

### Claim 9

A substrate carrier system, comprising:
a substrate carrier head, comprising:
a carrier body;
a substrate retainer attached to the carrier body, the substrate retainer configured to retain a substrate on the carrier body;
a resilient membrane having a first surface configured to contact a surface of the substrate and a second surface opposing the first surface; and
a membrane cavity formed along the second surface of the resilient membrane, the membrane cavity configured to allow a liquid to flow along the second surface;
one or more regulators upstream of the membrane cavity; and
a control system including a control processor configured to control a temperature of the substrate to within a threshold of a target temperature by controlling the one or more regulators to regulate a flow-rate of the liquid through the membrane cavity during processing of the substrate.

### Claim 10 (depends on 9)

The substrate carrier system of claim 9, wherein the substrate carrier head further comprises:
an inlet configured to allow liquid to flow into the membrane cavity; and
an outlet configured to allow liquid to flow from the membrane cavity.

### Claim 11 (depends on 10)

The substrate carrier system of claim 10, wherein the outlet is further configured to recirculate the liquid back into the inlet.

### Claim 12 (depends on 10)

The substrate carrier system of claim 10, wherein the outlet is located at a farther radial position from a center of the carrier body than the inlet.

### Claim 13 (depends on 12)

The substrate carrier system of claim 12, wherein the inlet is located at approximately the center of the carrier body.

### Claim 14 (depends on 9)

The substrate carrier system of claim 9, further comprising:
a heat exchanger configured to cool the liquid below an ambient temperature.

### Claim 15 (depends on 9)

The substrate carrier system of claim 9, further comprising:
a liquid source fluidly connected to the membrane cavity via a first one of the one or more regulators.

### Claim 16 (depends on 9)

The substrate carrier system of claim 9, wherein the substrate carrier head further comprises:
a secondary resilient membrane having a width that is less than a width of the resilient membrane.

### Claim 17 (depends on 16)

The substrate carrier system of claim 16, wherein the resilient membrane is substantially entirely imperforated.

### Claim 18 (depends on 9)

The substrate carrier system of claim 9, further comprising:
a fluid back pressure regulator downstream of the membrane cavity and configured to control a liquid pressure of the liquid within the membrane cavity to control a pressure applied to the substrate during processing of the substrate.

### Claim 19 (depends on 9)

The substrate carrier system of claim 9, further comprising:
a pressure ring configured to form the membrane cavity, the pressure ring including one or more channels through which the liquid flows from a first side of the pressure ring to a second side of the pressure ring.

### Claim 20 (depends on 9)

The substrate carrier system of claim 9, wherein the control system is further configured to: i) measure the flow-rate of the liquid, a pressure of the liquid, and/or a temperature of the liquid, and ii) control the one or more regulators to regulate the flow-rate of the liquid based on the measured flow-rate of the liquid, the measure pressure of the liquid, and/or the measured temperature of the liquid.

### Claim 21

A method for cooling a substrate during chemical mechanical polishing (CMP) of the substrate, the method comprising:
retaining a substrate within an aperture of a substrate retainer, the substrate retainer attached to a carrier body of a carrier head including a resilient membrane;
supplying a liquid to a membrane cavity within the carrier head, the membrane cavity formed along a surface of the resilient membrane; and
using a regulator located upstream of the membrane cavity to control a flow-rate of the liquid through the membrane cavity during the CMP of the substrate such that the flow-rate of the liquid through the membrane cavity is sufficient to adjust a temperature of the substrate during processing of the substrate.

### Claim 22 (depends on 21)

The method of claim 21, further comprising:
flowing the liquid through an inlet into the membrane cavity; and
flowing the liquid through an outlet from the membrane cavity.

### Claim 23 (depends on 22)

The method of claim 22, further comprising:
recirculating the liquid from the outlet back into the inlet.

### Claim 24 (depends on 21)

The method of claim 21, further comprising:
cooling the liquid below an ambient temperature.
