# US 12,217,895 B2 · Reactor

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- Number: US 12,217,895 B2
- Document ID: US12217895B2
- Status: Granted
- Kind: B2
- Application number: 17/611,718
- Filed: 2020-05-15
- Published: 2022-07-07
- Granted: 2025-02-04
- Earliest claimed: 2019-05-24
- Assignees: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Applicants: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Inventors: Takehito Kobayashi; Kohei Yoshikawa
- Web page: https://patentgrep.com/patent/US12217895B2

## CPC

- H01F 27/022: {Encapsulation}
- H01F 27/02: Casings
- H01F 27/06: Mounting, supporting, or suspending transformers, reactors, or choke coils {not being of the signal type}
- H01F 27/26: Fastening parts of the core together; Fastening or mounting the core on casing or support (on coil H01F27/30)
- H01F 27/266: {Fastening or mounting the core on casing or support (on coil H01F27/30)}
- H01F 27/306: {Fastening or mounting coils or windings on core, casing or other support}
- H01F 37/00: Fixed inductances not covered by group H01F17/00
- H01F 41/127: {Encapsulating or impregnating (encapsulating coil and core H01F41/005)}
- H01F 27/025: {Constructional details relating to cooling}
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES

## Abstract

A reactor is provided with a coil including a pair of winding portions, a magnetic core to be arranged inside and outside the winding portions, a holding member for specifying mutual positions of the coil and the magnetic core, a case for accommodating an assembly including the coil, the magnetic core and the holding member, and a sealing resin portion to be filled into the case. The case includes a bottom plate portion on which the assembly is placed, a side wall portion for surrounding the assembly, and an opening facing the bottom plate portion. The side wall portion includes a pair of long side parts facing each other and a pair of short side parts facing each other. The assembly is so accommodated into the case that an axial direction of each winding portion is along a depth direction of the case.

## Claims

### Claim 1

A reactor, comprising:
a coil including a pair of winding portions arranged in parallel;
a magnetic core to be arranged inside and outside the winding portions;
a holding member for specifying mutual positions of the coil and the magnetic core;
a case for accommodating an assembly including the coil, the magnetic core and the holding member; and
a sealing resin portion to be filled into the case,
wherein:
the case includes a bottom plate portion, the assembly being placed on the bottom plate portion, a side wall portion in the form of a rectangular tube for surrounding the assembly, and an opening facing the bottom plate portion,
the side wall portion includes a pair of long side parts facing each other and a pair of short side parts facing each other,
the assembly is so accommodated into the case that an axial direction of each winding portion is along a depth direction of the case,
the magnetic core includes an outer core portion to be arranged outside the winding portions and on the opening side,
the holding member includes an outer wall portion for covering at least a part of an outer peripheral surface of the outer core portion and a protruding portion projecting from the outer wall portion toward one of the short side parts, and
a clearance is provided between at least one of the long side parts and the protruding portion when the case is viewed from above.

### Claim 2 (depends on 1)

The reactor of claim 1, wherein a tip of the protruding portion in a projecting direction is in contact with an inner surface of the short side part.

### Claim 3 (depends on 1)

The reactor of claim 1, wherein:
the protruding portion has a first surface located on the bottom plate portion side, a second surface located on the opening side, and a hole penetrating through the first and second surfaces, and
the sealing resin portion includes a first resin portion to be filled into the hole and a second resin portion continuous with the first resin portion, the second resin portion being provided in contact with the first and the second surfaces.

### Claim 4 (depends on 1)

The reactor of claim 1, wherein:
the short side part includes a mounting seat for supporting the protruding portion, and
the protruding portion and the mounting seat are fastened.