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US 12,215,195 B1Granted
Cross-linkable thermoplastics, and processes of making and using same
AssigneeThe United States of America as represented by the Secretary of the Air Force
InventorsLoon-Seng Tan, David H. Wang, Zhenning Yu, Hilmar Koerner
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Abstract
The invention relates to cross-linkable thermoplastics, processes of making such cross-linkable thermoplastics and products comprising such cross-linkable thermoplastics. Such cross-linkable thermoplastics provide articles made by the additive manufacturing (AM) process with increased strength, the desired in use temperature stability and the desired thermo-oxidative stability.
Claims11
A process of making a cross-linkable thermoplastic polymer comprising:
- a) thermally imidizing and/or chemically imidizing a solution of polyamic acid formed from a solution of monomers comprising:
- i) a first monomer having the following structure:
- Y is selected from one of the following moieties:
- where L is a bivalent linker selected from the one of following moieties:
- O, C═O, SO2, C(CF3)2, C(CF3)Ph, and —O-(pC6H3)—C(CF3)2-(pC6H4)—O—;
- ii) a second monomer having the following structure:
- each Z is independently O, CH2, or C═O;
- at least one of R1, R2, R3 and R4 is phenylethynyl, with the remainder of R1, R2, R3 and R4 each independently being H or phenylethynyl:
- iii) optionally a third monomer having the following structure:
- H2N—Ar—NH2
- wherein Ar is:
- and
- iv) an aprotic polar solvent;
- wherein said monomer solution comprises a molar ratio of said first monomer to combination of said second and third monomer of from about 0.8:1 to about 1.2:1, and the total weight percent, based on total monomer solution weight, of said first, second and third monomers is from about 2% to about 40%,
- thereby forming a solution of polymer in the aprotic polar solvent, said polymer having the following structure:
- wherein
- each X is independently O2, CH2, or C═O;
- at least one of R1, R2, R3 and R4 is phenylethynyl, with the remainder of R1, R2, R3 and R4 each independently being H or phenylethynyl;
- each Y is independently selected from one of the following moieties:
- where each L is independently a bivalent linker selected from the one of following moieties:
- O, C═O, SO2, C(CF3)2, C(CF3)Ph, and —O-(pC6H4)-C(CF3)2-(pC6H4)-O-;
- each Ar is independently:
- each a is from 0.01 to 1;
- and n is an integer from about 3 to about 200;
- b) precipitating said polymer out of said polymer solution;
- and
- c) removing the precipitated polymer from solvent.
24 more elements
Dependencies are inferred from the claim text.