# US 12,214,917 B2 · Filling process with cell-by-cell automated compounding

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- Number: US 12,214,917 B2
- Document ID: US12214917B2
- Status: Granted
- Kind: B2
- Application number: 17/620,998
- Filed: 2020-06-18
- Published: 2022-10-13
- Granted: 2025-02-04
- Earliest claimed: 2019-06-18
- Assignees: Tespo IP, LLC
- Applicants: Tespo IP, LLC
- Inventors: Ted Matthew Mills; Jeffrey Thomas Linton; Chase Ryan Linton; Justin Michael Gauvin
- Web page: https://patentgrep.com/patent/US12214917B2

## CPC

- B65B 3/003: {Filling medical containers such as ampoules, vials, syringes or the like}
- A61J 7/0084: {for multiple medicaments}
- B65B 1/06: by gravity flow
- B65B 1/32: by weighing (check-weighing of filled containers or receptacles B65B1/46)
- B65B 1/36: by volumetric devices or methods (checking volume of filled material B65B1/48)
- B65B 3/06: by gravity flow
- B65B 3/28: by weighing
- B65B 3/30: by volumetric measurement
- G07F 17/0092: {for assembling and dispensing of pharmaceutical articles (medical dispensers for private use, A61J7/00)}
- A61J 2200/74: for weight
- A61J 2205/10: Bar codes
- B65B: MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING (bundling and pressing devices for cigars A24C1/44; devices for tensioning and securing binders adapted to be supported by the article or articles to be bound B25B25/00; applying closure members to bottles, jars or similar containers B67B1/00-B67B6/00; concurrent cleaning, filling and closing of bottles B67C7/00; emptying bottles, jars, cans, casks, barrels or similar containers B67C9/00)
- A61J: CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- G07F: COIN-FREED OR LIKE APPARATUS (coin sorting G07D3/00; coin testing G07D5/00; {handling coins or paper currencies apart from payment activated apparatus G07D; payment architectures, schemes or protocols G06Q20/00})

## Abstract

A method for filling a pod is provided. A pod is provided and has a housing defining a plurality of serving chambers arranged in an annular array and surrounding a drive hub. Data is received that is indicative of a customized nutritional supplement for the pod to a controller of an automated filling station. The customized nutritional supplement is filled into at least one of the plurality of serving chambers of the pod via the automated filling station by controlling a plurality of hoppers of the filling station to dispense the customized supplement into the plurality of serving chambers of the pod. Each hopper contains a corresponding ingredient available for the customized supplement.

## Claims

### Claim 1

A method for filling a pod comprising:
providing a pod having a housing defining a plurality of serving chambers arranged in an annular array and surrounding a drive hub;
receiving data indicative of a customized nutritional supplement for the pod to a controller of an automated filling station; and
filling the customized nutritional supplement into at least one of the plurality of serving chambers of the pod via the automated filling station by controlling a plurality of hoppers of the filling station to dispense the customized supplement into the plurality of serving chambers of the pod, each hopper containing a corresponding ingredient available for the customized supplement;
wherein filling the pod further comprises aligning the plurality of serving chambers of the pod with a plurality of apertures in an upper plate of a filling fixture in the filling station;
wherein filling the pod further comprises filling the plurality of apertures in the upper plate with the nutritional supplement with a lower plate positioned beneath the upper plate; and
wherein filling the pod further comprises translating a lower plate relative to the upper plate such that the nutritional supplement flows from the plurality of apertures directly into the plurality of serving chambers.

### Claim 2 (depends on 1)

The method of claim 1 wherein each of the plurality of hoppers has an associated feed nozzle and are positioned in the filling station to surround the pod such that each hopper fills its associated ingredient directly into an associated serving chamber of the plurality of serving chambers with the pod being rotationally indexed relative to the plurality of hoppers.

### Claim 3 (depends on 1)

The method of claim 1 wherein each of the plurality of serving chambers has a partition separating a first bay and a second bay, the partition segregating contents of the first and second bays when the pod is sealed; and
wherein filling the pod further comprises filling the first bay of each of the plurality of serving chambers with a first ingredient of the supplement and filling the second bay of each of the plurality of serving chambers with a second ingredient of the supplement.

### Claim 4 (depends on 1)

The method of claim 1 further comprising scanning a unique identifier on the pod prior to filling the pod, the unique identifier indicative of the customized nutritional supplement for the pod, wherein the filling station controls the plurality of hoppers based on the unique identifier.

### Claim 5 (depends on 1)

The method of claim 1 further comprising moving the pod relative to a dispensing nozzle connected to at least one of the plurality of hoppers to sequentially fill the plurality of serving chambers of the pod from the dispensing nozzle.

### Claim 6 (depends on 5)

The method of claim 5 wherein each hopper of the plurality of hoppers is provided at a separate filling sub-station; and
wherein the method further comprises moving the pod between filling sub-stations.

### Claim 7 (depends on 6)

The method of claim 6 wherein the pod is moved relative to the dispensing nozzle by moving the nozzle in a path over the pod to sequentially fill the plurality of serving chambers.

### Claim 8 (depends on 1)

The method of claim 1 wherein each serving chamber of the pod is filled via a dispensing nozzle receiving supplement from a common manifold, the plurality of hoppers connected to the common manifold.

### Claim 9 (depends on 1)

The method of claim 1 wherein each of the plurality of hoppers is controlled via one of an associated motor controlled valve and an associated screw-type delivery system to deliver a selected amount of the ingredient within the associated hopper for the customized nutritional supplement.

### Claim 10 (depends on 1)

The method of claim 1 wherein the plurality of hoppers are controlled such that an ingredient composition of the nutritional supplement is variable between the plurality of serving chambers.

### Claim 11 (depends on 1)

The method of claim 1 further comprising placing a plurality of unique identifiers on the pod, each unique identifier associated with a respective one of the plurality of serving chambers, each unique identifier indicative of an ingredient composition of the supplement to be contained with the respective one of the plurality of serving chambers.

### Claim 12 (depends on 1)

The method of claim 1 further comprising sealing the nutritional supplement within the plurality of serving chambers of the housing by connecting at least one sealing member to the housing, the at least one sealing member extending over the plurality of serving chambers and being removable to open a selected one of the plurality of serving chambers to dispense supplement therein.

### Claim 13 (depends on 12)

The method of claim 12 further comprising dispensing the supplement from one of the plurality of serving chambers of the pod by placing the pod in a dispensing machine, scanning at least one unique identifier, and selectively opening one of the plurality of serving chambers by removing the sealing member associated with the one of the plurality of serving chambers.

### Claim 14 (depends on 1)

The method of claim 1 wherein the nutritional supplement comprises at least one of a vitamin, a mineral, a fiber, a fatty acid, a protein, an amino acid, an herbal medicine, a bodybuilding supplement, a pharmaceutical, a therapeutic, a medicine, a drug, and a treatment.

### Claim 15 (depends on 1)

The method of claim 1 further comprising receiving at least one input from a user via an ordering interface; and
providing an ingredient composition for the customized nutritional supplement to a controller of the filling station.

### Claim 16 (depends on 14)

The method of claim 14 wherein the at least one input is selectable from a list containing a series of selection amounts for each ingredient in the supplement corresponding to a metering capability of the filling station.

### Claim 17

A method for filling a pod comprising:
providing a pod having a housing defining a plurality of serving chambers arranged in an annular array and surrounding a drive hub;
receiving data indicative of a customized nutritional supplement for the pod to a controller of an automated filling station;
filling the customized nutritional supplement into at least one of the plurality of serving chambers of the pod via the automated filling station by controlling a plurality of hoppers of the filling station to dispense the customized supplement into the plurality of serving chambers of the pod, each hopper containing a corresponding ingredient available for the customized supplement;
wherein filling the pod further comprises filling a plurality of recesses in a formula plate of a filling fixture in the filling station with the nutritional supplement;
wherein filling the pod further comprises positioning the pod above the formula plate and aligning the plurality of serving chambers of the pod with a plurality of recesses via a locating feature supported by the formula plate; and
wherein filling the pod further comprises placing a retention member of the filling fixture over the pod to retain the pod relative to the formula plate, and rotating the filling fixture one hundred and eighty degrees about a horizontal axis such that nutritional supplement within the plurality of recesses flows directly into the plurality of serving chambers.

### Claim 18 (depends on 17)

The method of claim 17 wherein the formula plate comprises a series of shim plates, each shim plate having a series of apertures therethrough to collectively form the plurality of recesses.

### Claim 19

A method for filling a pod comprising:
providing a pod having a housing defining a plurality of serving chambers arranged in an annular array and surrounding a drive hub;
receiving data indicative of a customized nutritional supplement for the pod to a controller of an automated filling station;
filling the customized nutritional supplement into at least one of the plurality of serving chambers of the pod via the automated filling station by controlling a plurality of hoppers of the filling station to dispense the customized supplement into the plurality of serving chambers of the pod, each hopper containing a corresponding ingredient available for the customized supplement;
positioning a plurality of sachets relative to the plurality of serving chambers; and
individually sealing each sachet of the plurality of sachets;
wherein filling the pod further comprises filling the plurality of sachets.
