# US 12,213,896 B2 · Method and apparatus for enhancing operation of leg prothesis

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- Number: US 12,213,896 B2
- Document ID: US12213896B2
- Status: Granted
- Kind: B2
- Application number: 17/632,024
- Filed: 2020-08-03
- Published: 2022-08-25
- Granted: 2025-02-04
- Earliest claimed: 2019-08-01
- Assignees: University of Central Florida Research Foundation, Inc.
- Applicants: University of Central Florida Research Foundation, Inc.
- Inventors: Hwan Choi; Gabriel Rios Carbonell
- Web page: https://patentgrep.com/patent/US12213896B2

## CPC

- A61F 2/60: Artificial legs or feet or parts thereof
- A61F 2/66: Feet; Ankle joints
- A61F 2/6607: {Ankle joints}
- A61F 2002/5072: {having spring elements}
- A61F 2002/5093: {Tendon- or ligament-replacing cables}
- A61F 2002/607: {Lower legs}
- A61F 2002/6614: {Feet}
- A61F 2002/6836: {Gears specially adapted therefor, e.g. reduction gears}
- A61F 2002/6854: {for locking or unlocking a joint}
- A61F 2002/701: {operated by electrically controlled means, e.g. solenoids or torque motors}
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

A method and apparatus for enhancing the operation of leg prothesis is provided. The apparatus includes a cable configured to be attached to the leg prosthesis worn by a subject to move through a plurality of gait phases. The apparatus also includes a module configured to be mounted to the leg prosthesis. The module includes a tension spring configured to engage the cable to maintain tension in the cable. The module also includes a locking mechanism configured to lock a position of the tension spring and maintain a length of the cable defined between the module and the leg prosthesis during a first gait phase of the plurality of gait phases. The locking mechanism is further configured to unlock the position of the tension spring to permit variation of the length of the cable during a second gait phase of the plurality of gait phases.

## Claims

### Claim 1

An apparatus comprising:
a cable including a first end of the cable configured to be attached to a front portion of a leg prosthesis worn by a subject to move through a plurality of gait phases, wherein the front portion of the leg prothesis faces a front side of a subject wearing the leg prothesis;
a module configured to be mounted to the leg prosthesis, wherein the module comprises;
a tension spring configured to engage a second end of the cable to maintain tension in the cable, wherein the second end of the cable is opposite to the first end of the cable, and
a locking mechanism configured to lock a position of the tension spring and maintain a length of the cable defined between the module and the front portion of the leg prosthesis during a first gait phase of the plurality of gait phases and configured to unlock the position of the tension spring to permit variation of the length of the cable during a second gait phase of the plurality of gait phases;
wherein the apparatus is configured such that the length of the cable extending from the module to the front portion of the leg prothesis is increased during the second gait phase comprising a toe off gait phase during plantarflexion.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the module further comprises a gear movably coupled to the tension spring, wherein the locking mechanism is further configured to engage the gear to lock the position of the gear and the tension spring and wherein the locking mechanism is further configured to disengage the gear to unlock the position of the gear and tension spring.

### Claim 3 (depends on 1)

The apparatus of claim 1, wherein the leg prosthesis is a carbon fiber foot and wherein the leg prothesis further comprises a post pivotally coupled to the carbon fiber foot such that the post rotates from a first angle relative to the carbon fiber foot during the first gait phase to a second angle relative to the carbon fiber foot during the second gait phase.

### Claim 4 (depends on 1)

The apparatus of claim 1, further comprising at least one cable guide configured to be secured along the leg prosthesis to guide the first end of the cable attached to the front portion of the leg prosthesis.

### Claim 5 (depends on 1)

The apparatus of claim 1, wherein the module comprises:
an inertial measurement unit (IMU) sensor configured to measure data indicating a current gait phase of the plurality of gait phases and further configured to transmit the measured data to a controller;
a motor operatively connected to the locking mechanism; and
the controller communicatively coupled with the IMU sensor and the motor, said controller configured to receive the measured data from the IMU sensor indicating the current gait phase and further configured to compare the current gait phase with the first gait phase and the second gait phase;
wherein the controller is configured to transmit a signal to the motor to lock the position of the locking mechanism upon a determination that the current gait phase is the first gait phase; and
wherein the controller is configured to transmit a signal to the motor to unlock the position of the locking mechanism upon a determination that the current gait phase is the second gait chase.

### Claim 6 (depends on 2)

The apparatus of claim 2, wherein the locking mechanism comprises a pawl to engage the gear to lock the position of the gear during the at least one first gait phase and wherein the locking mechanism further comprises a servo motor to cause the pawl to disengage the gear to unlock the position of the gear during the second gait phase.

### Claim 7 (depends on 6)

The apparatus of claim 6, further comprising a sensor to measure a current gait phase of the leg prosthesis and transmit data indicating the current gait phase to the servo motor and wherein the servo motor is configured to cause the pawl to disengage the ratchet gear based on determination that the current gait phase is the second gait phase.

### Claim 8 (depends on 2)

The apparatus of claim 2, wherein
the tension spring is a rotational tension spring configured to rotate based on retraction of the cable into the module to maintain tension in the cable; and
wherein the gear is a ratchet gear rotatably coupled to the rotational tension spring.

### Claim 9 (depends on 8)

The apparatus of claim 8, wherein the locking mechanism comprises a pawl to engage the ratchet gear to lock the position of the ratchet gear during the first gait phase and wherein the locking mechanism further comprises a servo motor to cause the pawl to disengage the ratchet gear to unlock the position of the ratchet gear during the second gait phase.

### Claim 10 (depends on 9)

The apparatus of claim 9, wherein the rotational tension spring and ratchet gear are configured to rotate in a first direction from a first angle to a second angle due to retraction of the length of the cable from a first length to a second length based on movement of the leg prothesis from a midstance gait phase to the first gait phase comprising a heel off gait phase during dorsiflexion.

### Claim 11 (depends on 10)

The apparatus of claim 10, wherein the pawl is configured to engage the ratchet gear to lock the rotational tension spring and ratchet gear at the second angle during movement of the leg prosthesis during a gait phase between the heel off gait phase and the toe off gait phase.

### Claim 12 (depends on 10)

The apparatus of claim 10, wherein the rotational tension spring and ratchet gear are configured to rotate in a second direction opposite to the first direction from the second angle to the first angle due to extension of the length of the cable from the second length to the first length based on movement of the ankle prothesis during the second gait phase comprising the toe off gait phase during plantarflexion.

### Claim 13 (depends on 1)

The apparatus of claim 1, wherein the first gait phase comprises a midstance gait phase or a terminal gait phase and wherein the second gait phase comprises the toe off gait phase.

### Claim 14 (depends on 13)

The apparatus of claim 13, wherein the first gait phase comprises the midstance gait phase, the terminal stance gait phase or a gait phase between a heel off gait phase and the toe off gait phase.

### Claim 15

A method comprising:
attaching a first end of a cable to a front portion of a leg prosthesis worn by a subject and moved through a plurality of gait phases, wherein the front portion of the leg prothesis faces a front side of a subject wearing the leg prothesis;
attaching a module to a post secured to the leg prothesis, wherein the module comprises a tension spring, a gear movably coupled to the tension spring, and a locking mechanism;
engaging a second end of the cable with the gear and tension spring of the module to maintain tension in the cable, wherein the second end of the cable is opposite to the first end of the cable;
fixing, with the locking mechanism, a position of the gear and tension spring to maintain a length of the cable defined between the module and the front portion of the leg prosthesis during a first gait phase of the plurality of gait phases; and
releasing, with the locking mechanism, the position of the gear and tension spring to vary the length of the cable during a second gait phase of the plurality of gait phases and generate propulsion along a direction of travel of the subject during the at least one second gait phase, said releasing step comprising increasing the length of the cable for the second gait phase comprising a toe off gait phase during plantarflexion.

### Claim 16 (depends on 15)

The method of claim 15, wherein the leg prosthesis is a carbon fiber foot and wherein the post is pivotally coupled to the carbon fiber foot such that the moving through the plurality of gait phases comprises rotation of an angle of the post relative to the carbon fiber foot.

### Claim 17 (depends on 16)

The method of claim 16, wherein the fixing step comprises maintaining a first angle of the post relative to the carbon fiber foot during the first gait phase and wherein the releasing step comprises varying the angle of the post relative to the carbon fiber foot from the first angle to a second angle after the first gait phase and during the second gait phase.

### Claim 18 (depends on 15)

The method of claim 15, further comprising securing at least one cable guide along the leg prothesis and wherein the attaching the cable comprises guiding the cable through the at least one cable guide along the leg prothesis to the front portion of the leg prothesis.

### Claim 19 (depends on 15)

The method of claim 15, further comprising;
measuring, with an inertial measurement unit (IMU) sensor, data indicating a current gait phase of the plurality of gait phases;
transmitting, from the IMU sensor, the data indicating the current gait phase to a controller;
receiving, at the controller, the data indicating the current gait phase;
comparing, with the controller, the current gait phase with the first gait phase and the second gait phase;
upon determining that the current gait phase is the first gait phase, transmitting from the controller a signal to a motor to lock the position of the locking mechanism to maintain the length of the cable during the first gait phase; and
upon determining that the current gait phase is the second gait phase, transmitting from the controller a signal to the motor to unlock the position of the locking mechanism to permit variation of the length of the cable during the second gait phase.

### Claim 20 (depends on 15)

The method of claim 15, wherein the fixing step comprises engaging the gear with a pawl of the locking mechanism to maintain the length of the cable during the first gait phase and wherein the releasing step comprises disengaging, with a servo motor, the pawl from the gear to vary the length of the cable during the second gait phase comprising the toe off gait phase during plantarflexion.

### Claim 21 (depends on 1)

A leg prothesis with the apparatus of claim 1 mounted thereon, wherein the leg prothesis comprises a carbon fiber foot configured to be worn by a subject to replace portions of the leg below the knee after a transtibial amputation.

### Claim 22 (depends on 21)

The leg prothesis of claim 21, wherein the leg prothesis comprises the carbon fiber foot and a post, wherein the first end of the cable is attached to the carbon fiber foot and the second end of the cable is attached to the module is mounted on the post.
