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US 12,209,611 B2Granted
Bearing material and solid lubricant
AssigneesMahle International GmbH, Mahle Engine Systems UK Ltd
InventorJennifer Harvey
Life of this patent
Estimating the term…
Abstract
A bearing material may include a matrix of polyamide-imide polymer material, and a solid lubricant particulate. The solid lubricant particulate may have a median particle size of less than 1 micrometre.
Claims10
A bearing element, comprising
- a substrate;
- an overlay layer on the substrate;
- and
- an intermediate layer between the substrate and the overlay layer,
- the overlay layer including:
- a matrix of polyamide-imide polymer material;
- a solid lubricant particulate, in an amount of between about 5 wt. % and about 15 wt. % based on 100 wt. % total of the overlay layer;
- and
- a metallic particulate comprising metal flakes having a length of less than 10 μm in a longest dimension and less than 1 μm in a dimension perpendicular to the longest dimension, in an amount of between about 15 wt. % and about 35 wt. % based on 100 wt. % total of the overlay layer;
- wherein the metal flakes comprise at least one of aluminum, aluminum alloys, copper, copper alloys, silver, tungsten, tin, and stainless steel;
- wherein the solid lubricant particulate comprises at least one of molybdenum disulphide, tungsten disulphide, hexagonal boron nitride, and metal sulphides with layered structures;
- wherein the solid lubricant particulate has a median particle size of between about 100 nanometers and about 800 nanometers;
- wherein the solid lubricant particulate and the metallic particulate are distributed substantially homogeneously throughout the matrix of polyamide-imide polymer material;
- the intermediate layer comprises at least one of a copper-based material and an aluminum-based material,
- wherein the intermediate layer has a thickness of from 0.1 millimeters to 0.5 millimeters;
- and
- the overlay layer has a thickness of between 3 micrometers and 18 micrometers.
14 more elements
Dependencies are inferred from the claim text.