# US 12,191,735 B2 · Stator with guide groove > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,191,735 B2 - Document ID: US12191735B2 - Status: Granted - Kind: B2 - Application number: 17/679,791 - Filed: 2022-02-24 - Published: 2022-06-09 - Granted: 2025-01-07 - Earliest claimed: 2019-08-28 - Assignees: Denso Corporation - Applicants: Denso Corporation - Inventors: Shigemasa Katou - Web page: https://patentgrep.com/patent/US12191735B2 ## CPC - H02K 3/522: {for generally annular cores with salient poles} - H02K 2203/06: Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations - H02K 2203/12: Machines characterised by the bobbins for supporting the windings - H02K 2213/12: Machines characterised by the modularity of some components - H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53}) ## Abstract In a V-phase stator component in which a plurality of V-phase insulators are separate from each other, the V-phase insulator corresponding to a second V-phase winding includes a flange portion which is provided with a first guide groove for guiding a winding start portion led out of the second V-phase winding and connected to a crossover wire portion, and a second guide groove for guiding a winding end portion led out of the second V-phase winding and connected to a crossover wire portion. The first and second guide grooves are provided with respective retaining portions formed so that an opening width is smaller than the diameter of the conductor wire. ## Claims ### Claim 1 A stator comprising: a stator core including a plurality of core segments annularly disposed in a circumferential direction; a plurality of stator components, wherein each of the stator components comprises: a plurality of separated core elements that are not adjacent to each other in the circumferential direction, at least two core segments among the plurality of core segments serving as the plurality of separated core elements; a plurality of insulators that are provided to the respective plurality of separated core elements, elements; and a plurality of windings that are concentrically wound around the respective plurality of separated core elements via the corresponding insulators, and are supplied with currents having the same phase as each other, in each of the stator components, the plurality of windings are formed of a single conductor wire, with the plurality of windings being connected to each other via a crossover wire portion which is part of the single conductor wire, at least one of the plurality of stator components is a first stator component in which the plurality of insulators are separate from each other, the insulators of the first stator component each include a guide groove for guiding a leader led out of a corresponding one of the windings and connected to the crossover wire portion, the guide groove includes an opening in which the leader is inserted in the guide groove in a direction orthogonal to a longitudinal direction of the leader, the guide groove includes, at at least a part of the guide groove in a direction in which the guide groove extends, a retaining portion in which a width of the opening is smaller than a diameter of the leader, and a part of the plurality of stator components is a second stator component, the second stator component including an integrated molded member in which the plurality of insulators are integrally formed with a connecting portion connecting between the plurality of insulators, wherein a remaining part of the plurality of stator components is not integrally formed with the connection portion. ### Claim 2 (depends on 1) The stator according to claim 1, wherein each of the insulators of the first stator component comprises: a wound portion around which a corresponding one of the windings is wound; and a flange portion that is formed at a radially inner end of the wound portion and abuts against the corresponding one of the windings in a radial direction, and the guide groove is formed on circumferential side surfaces of the flange portion along an axial direction. ### Claim 3 (depends on 2) The stator according to claim 2, wherein the crossover wire portion of the first stator component is disposed at a first axial end of the first stator component, and the retaining portion is partially provided to an axial end of the guide groove, the axial end being on a side where the crossover wire portion is disposed. ### Claim 4 (depends on 3) The stator according to claim 3, wherein the leader includes a winding start portion and a winding end portion;portion, and the guide groove includes a first guide groove that guides the winding start portion of a corresponding one of the windings, and a second guide groove that guides the winding end portion of the corresponding one of the windings. ### Claim 5 (depends on 4) The stator according to claim 4, wherein in response to one side in a circumferential direction with respect to each insulator serving as a first side, and a side opposite to the first side serving as a second side, the flange portion includes a first side surface on the first side and a second side surface on the second side, the first guide groove is formed on the first side surface of the flange portion;portion, and the second guide groove is formed on the second side surface of the flange portion. ### Claim 6 (depends on 5) The stator according to claim 5, wherein the winding start portion and the winding end portion led out of the same winding intersect each other on a first axial end of the flange portion, with the winding start portion being led out to the second side, and the winding end portion being led out to the first side. ### Claim 7 (depends on 5) The stator according to claim 5, wherein each of the first guide groove and the second guide groove is provided with the retaining portion, and of the winding start portion and the winding end portion led out of the same winding, the winding start portion is led out to the first side, and the winding end portion is led out to the second side. ### Claim 8 (depends on 1) The stator according to claim 1, wherein the leader includes a winding start portion and a winding end portion, and the guide groove includes a first guide groove that guides the winding start portion of a corresponding one of the windings, and a second guide groove that guides the winding end portion of the corresponding one of the windings. ### Claim 9 (depends on 8) The stator according to claim 8, wherein each of the first guide groove and the second guide groove is provided with the retaining portion. ### Claim 10 (depends on 1) The stator according to claim 1, wherein the crossover wire portion of the first stator component and the crossover wire portion of the second stator component are provided along the connecting portion.