# US 12,191,726 B2 · Cooling component for electric motor

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- Number: US 12,191,726 B2
- Document ID: US12191726B2
- Status: Granted
- Kind: B2
- Application number: 16/978,827
- Filed: 2019-03-07
- Published: 2021-03-11
- Granted: 2025-01-07
- Earliest claimed: 2018-03-08
- Assignees: Texa Dynamics S.R.L.
- Applicants: Texa Dynamics S.R.L.
- Inventors: Adriano Girotto; Massimiliano Giacometti
- Web page: https://patentgrep.com/patent/US12191726B2

## CPC

- H02K 3/24: with channels or ducts for cooling medium between the conductors
- H02K 3/47: Air-gap windings, i.e. iron-free windings
- H02K 5/203: {specially adapted for liquids, e.g. cooling jackets}
- H02K 9/197: in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
- H02K 21/24: with magnets axially facing the armatures, e.g. hub-type cycle dynamos
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

A component (20; 18; 100) is described for cooling the windings of an electric motor (10) comprising: an outer ring (30), an inner ring (40) concentric to the outer ring, linear segments (50) extending radially from the inner ring towards the outer ring, wherein the rings (30, 40) and the segments (50) are internally hollow and joined together to form a continuous channel inside them capable of carrying a cooling fluid along a path that stats at a ring and passes to the other ring, preferably coming back to the starting ring, the rings (30, 40) and the segments (50) being arranged to delimit pass-through openings (36) able to accommodate and surround the motor windings.

## Claims

### Claim 1

A component for cooling windings of an axial-flux electric motor comprising:
an outer ring,
an inner ring concentric to the outer ring,
linear segments extending radially from the inner ring towards the outer ring,
wherein the rings and the linear segments are internally hollow and joined together to form a continuous channel inside them capable of carrying a cooling fluid along a path that starts at a ring and passes to the other ring,
the rings and the linear segments being arranged to delimit pass-through openings able to accommodate and surround the windings,
said pass-through openings having a contour complementary to a perimeter of the windings they surround,
wherein a surface of an inner edge of the outer ring and a surface of an outer edge of the inner ring comprise cusps with tips directed radially and facing towards the cusps of the opposite edge.

### Claim 2 (depends on 1)

The component according to claim 1, wherein the continuous channel is formed by two circular paths performing respectively a complete turn inside each ring and by a round-trip path for the cooling fluid inside each linear segment.

### Claim 3 (depends on 2)

The component according to claim 2, wherein the linear segments comprise a plurality of internal channels, and the component comprises means for distributing, in correspondence of each linear segment, the cooling fluid circulating back and forth between the two rings among a plurality of internal channels;
said means for distributing being configured to unevenly distribute the cooling fluid flowing within the linear segments so that some linear segment carries more fluid directed from a ring to the other ring with respect to other linear segments.

### Claim 4 (depends on 3)

The component according to claim 3, wherein said means for distributing are adapted to distribute said cooling fluid as a function of a position of a linear segment on the component.

### Claim 5 (depends on 3)

The component according to claim 3, wherein said means for distributing comprise a divider septum which extends inside a circular path of a ring for dividing into two groups said plurality of internal channels: a group for sending cooling fluid to the other ring and a group for receiving cooling fluid from the other ring.

### Claim 6 (depends on 1)

The component according to claim 1, made of electrically insulating material, such as plastic or technopolymer.

### Claim 7 (depends on 1)

The component according to claim 1, wherein the continuous channel forms a path that performs a complete turn around a center of the rings.

### Claim 8 (depends on 1)

The component according to claim 1, characterized by being formed of an assembly of two or more parts superimposed and isolated from each other to implement a plurality of continuous channels, wherein each part is configured to create a respective continuous channel or circuit isolated from the other parts for a flowing of the cooling fluid.

### Claim 9 (depends on 1)

The component according to claim 1, formed of
a single-piece outer ring,
an inner ring that is concentric to the outer ring and is one-piece,
a plurality of linear spokes extending radially from the inner ring towards the outer ring and integral with one of the two rings,
wherein the rings and the spokes are hollow internally to have internal channels, which channels are joined to form a continuous channel inside the rings and the spokes capable of transporting a cooling fluid along a path that passes from one ring to the other ring,
the rings and the spokes being arranged to form or delimit pass-through openings capable of accommodating and surrounding the windings.

### Claim 10 (depends on 1)

The component according to claim 1, wherein the outer ring, the inner ring and the linear segments are hollow shells, in particular made of aluminium or filled plastic.

### Claim 11 (depends on 1)

The component according to claim 1, wherein
the inner ring comprises, on an outer surface thereof, two circular series of recesses which face the outer ring,
a pair or each pair of adjacent recesses are communicating via a channel, and
in said a pair or each pair of adjacent recesses, one recess of the pair belongs to a series and the other recess belongs to the other series.

### Claim 12 (depends on 1)

The component according to claim 1, wherein said continuous channel has a greater cross-section as said cross-section is closer to a cooling fluid exit from the component.

### Claim 13 (depends on 11)

The component according to claim 11, wherein said a pair or each pair of adjacent recesses are communicating via a channel made on said outer surface.

### Claim 14 (depends on 1)

The component according to claim 1, wherein said path starts at a first one of the rings and passes to the other ring coming back to the first one of the rings.

### Claim 15 (depends on 1)

The component according to claim 1, wherein the outer ring and the inner ring are configured to:
describe a circumference,
lie substantially on a plane, and
be substantially coplanar.
