# US 12,191,456 B2 · Battery cell leak inspection device and battery cell leak inspection method > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,191,456 B2 - Document ID: US12191456B2 - Status: Granted - Kind: B2 - Application number: 18/418,114 - Filed: 2024-01-19 - Published: 2024-05-16 - Granted: 2025-01-07 - Earliest claimed: 2018-03-13 - Assignees: Samsung SDI Co., Ltd. - Applicants: Samsung SDI Co., Ltd. - Inventors: Seungjae Lee; Sukkeun Kang; Kyeongseon Yoo; Youngmin Kim - Web page: https://patentgrep.com/patent/US12191456B2 ## CPC - H01M 10/4228: {Leak testing of cells or batteries} - G01B 7/06: for measuring thickness {(measuring during the manufacture of coatings C23C14/54)} - G01M 3/36: by detecting change in dimensions of the structure being tested - H01M 10/48: Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) - G01B 7/10: {using magnetic means, e.g. by measuring change of reluctance} - G01B 11/06: for measuring thickness {; e.g. of sheet material (thickness measurement by thermal means G01B21/085)} - Y02E 60/10: Energy storage using batteries - H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY - G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS - G01M: TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR - Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION ## Abstract An apparatus and a method for inspecting a leak of a battery cell are provided. An apparatus for inspecting a battery cell leak to inspect whether a battery cell leaks includes: a vacuum chamber including an upper chamber and a lower chamber and configured to set a receiving space to a controlled pressure different from an external first pressure, the upper chamber and the lower chamber being arranged to face each other with the receiving space for a battery cell therebetween and providing sealing for the receiving space; a vacuum pipe valve fluidly connected to the receiving space for the battery cell to set the receiving space to a second pressure less than the first pressure; and a thickness measuring sensor configured to measure a before-vacuum thickness of the battery cell under the first pressure and measure an after-vacuum thickness of the battery cell under the second pressure. According to the present disclosure, an apparatus and a method for inspecting a battery cell leak, capable of easily and precisely capturing damage to an exterior material of a battery cell are provided. ## Claims ### Claim 1 An apparatus for inspecting for a battery cell leak, comprising: a vacuum chamber including an upper chamber and a lower chamber and configured to set a plurality of receiving spaces to a controlled pressure different from a first pressure, the upper chamber and the lower chamber being arranged to face each other with the plurality of receiving spaces therebetween and providing sealing for the plurality of receiving spaces, wherein the plurality of receiving spaces are configured to receive a plurality of battery cells respectively; one or more pipe valves connected to the upper chamber between the plurality of receiving spaces and fluidly connected to the plurality of receiving spaces to set the controlled pressure different from the first pressure, wherein the controlled pressure is common among the plurality of receiving spaces, the one or more pipe valves including a vacuum pipe valve fluidly connected to the plurality of receiving spaces for the plurality of battery cells to set the plurality of receiving spaces to a second pressure less than the first pressure; and a thickness measuring sensor configured to measure a before-vacuum thickness of the battery cell under the first pressure and measure an after-vacuum thickness of the battery cell under the second pressure. ### Claim 2 (depends on 1) The apparatus of claim 1, wherein a seat jig is assembled in the lower chamber to form a releasable assembly with the lower chamber, wherein the plurality of receiving spaces are provided in the seat jig. ### Claim 3 (depends on 2) The apparatus of claim 2, wherein the apparatus performs a leak inspection for the seat jig. ### Claim 4 (depends on 1) The apparatus of claim 1, further comprising a controller configured to determine the battery cell leak based on a thickness difference between the before-vacuum thickness and the after-vacuum thickness. ### Claim 5 (depends on 4) The apparatus of claim 4, wherein the controller compares the before-vacuum thickness with the after-vacuum thickness and determines that a leak occurs in a battery cell in which swelling occurs. ### Claim 6 (depends on 4) The apparatus of claim 4, wherein the controller compares a reference value set in advance with the thickness difference and determines that a leak occurs in a battery cell in which the thickness difference exceeding the reference value is measured. ### Claim 7 (depends on 1) The apparatus of claim 1, further comprising a total volatile organic compound (TVOC) pipe valve configured to suck an internal gas from an inside of the plurality of receiving spaces for the plurality of battery cells; and a total volatile organic compound (TVOC) sensor arranged on a sucking flow path of the internal gas to measure a concentration of total volatile organic compound from the internal gas. ### Claim 8 (depends on 7) The apparatus of claim 7, further comprising a controller configured to synthesize information regarding the before-vacuum thickness and the after-vacuum thickness transmitted from the thickness measuring sensor and information regarding the concentration of the total volatile organic compound transmitted from the TVOC sensor to determine whether a battery cell leaks. ### Claim 9 (depends on 7) The apparatus of claim 7, further comprising a destroy pipe valve configured to set the plurality of receiving spaces for the plurality of battery cells to a third pressure higher than the second pressure, wherein the TVOC pipe valve provides a negative pressure lower than the third pressure to forcibly suck the internal gas from the inside of the plurality of receiving spaces set to the third pressure. ### Claim 10 (depends on 9) The apparatus of claim 9, wherein the vacuum pipe valve, the TVOC pipe valve, and the destroy pipe valve are arranged in a position of the upper chamber between the plurality of receiving spaces, fluidly connected to the plurality of receiving spaces, and set a pressure shared by the plurality of receiving spaces. ### Claim 11 (depends on 1) The apparatus of claim 1, wherein the thickness measuring sensor is provided at a position of the upper chamber that faces the plurality of receiving spaces and arranged to face a battery cell inside the plurality of receiving spaces. ### Claim 12 (depends on 1) The apparatus of claim 1, wherein the thickness measuring sensor is a non-contact type eddy current sensor, wherein an insulating block is assembled in the upper chamber, the insulating block surrounding and insulating the thickness measuring sensor. ### Claim 13 (depends on 1) The apparatus of claim 1, wherein the thickness measuring sensor is provided in plural to correspond to the plurality of receiving spaces, respectively. ### Claim 14 (depends on 1) The apparatus of claim 1, wherein the first pressure corresponds to an atmospheric pressure. ### Claim 15 A method of inspecting a battery cell leak using an inspection apparatus including a vacuum chamber including an upper chamber and a lower chamber and having a plurality of receiving spaces therebetween for receiving a plurality of battery cells respectively, the inspection apparatus further including one or more pipe valves for controlling a pressure of an inside of the vacuum chamber, the one or more pipe valves connected to the upper chamber between a plurality of receiving spaces and fluidly connected to the plurality of receiving spaces to set a controlled pressure different from a first pressure, wherein the controlled pressure is common among the plurality of receiving spaces, the method comprising: placing the plurality of battery cells to an inspection position such that an inspection stage is provided; sealing the plurality of receiving spaces by lowering the upper chamber toward the lower chamber; maintaining a vacuum pipe valve of the one or more pipe valves in an off-state to maintain the plurality of receiving spaces at the first pressure which is the same pressure as before the sealing of the vacuum chamber and measuring a before-vacuum thickness of the battery cell under the first pressure; switching the vacuum pipe valve to an on-state to set the plurality of receiving spaces of the battery cells to a second pressure lower than the first pressure; and measuring an after-vacuum thickness of the battery cell under the second pressure. ### Claim 16 (depends on 15) The method of claim 15, further comprising determining the battery cell leak based on a thickness difference between the before-vacuum thickness and the after-vacuum thickness. ### Claim 17 (depends on 16) The method of claim 16, wherein the determining of the battery cell leaks include comparing the before-vacuum thickness with the after-vacuum thickness and determining that a leak occurs in at least one of the plurality of battery cells in which swelling occurs. ### Claim 18 (depends on 15) The method of claim 15, further comprising switching a destroy pipe valve fluidly connected to the plurality of receiving spaces for the plurality of battery cells to an on-state to set the plurality of receiving spaces to a third pressure higher than the second pressure; and forcibly sucking an internal gas from an inside of the plurality of receiving spaces set to the third pressure and measuring a concentration of total volatile organic compound from the sucked internal gas. ### Claim 19 (depends on 18) The method of claim 18, further comprising synthesizing a thickness difference between the before-vacuum thickness and the after-vacuum thickness, and the concentration of the total volatile organic compound to determine the battery cell leak. ### Claim 20 (depends on 15) The method of claim 15, wherein the placing of the plurality of battery cells to the inspection position includes: assembling a seat jig in the lower chamber, wherein the plurality of receiving spaces for the plurality of battery cells are provided in the seat jig; and moving the lower chamber receiving the plurality of battery cells to a waiting position of the upper chamber. ### Claim 21 (depends on 15) The method of claim 15, further comprising raising the upper chamber in a direction away from the lower chamber to discharge an inspection-completed battery cell.