# US 12,191,400 B2 · Oxide thin film transistor, method for manufacturing the same and display device

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- Number: US 12,191,400 B2
- Document ID: US12191400B2
- Status: Granted
- Kind: B2
- Application number: 18/322,981
- Filed: 2023-05-24
- Published: 2023-09-21
- Granted: 2025-01-07
- Earliest claimed: 2020-10-28
- Assignees: Boe Technology Group Co., Ltd.
- Applicants: Boe Technology Group Co., Ltd.
- Inventors: Lizhong Wang; Tianmin Zhou; Hehe Hu; Xiaochun Xu; Nianqi Yao; Dapeng Xue; Shuilang Dong
- Web page: https://patentgrep.com/patent/US12191400B2

## CPC

- H10D 30/6755: {Oxide semiconductors, e.g. zinc oxide, copper aluminium oxide or cadmium stannate}
- H10D 30/674: {characterised by the active materials}
- H10D 86/0221: {comprising manufacture, treatment or patterning of TFT semiconductor bodies}
- H10D 86/423: {comprising semiconductor materials not belonging to the Group IV, e.g. InGaZnO}
- H10D 86/60: wherein the TFTs are in active matrices
- H10D 99/00: Subject matter not provided for in other groups of this subclass
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES

## Abstract

An oxide thin film transistor includes: a gate electrode, a metal oxide active layer and a source-drain metal layer, which are on a base substrate. The metal oxide active layer includes a first metal oxide layer and a second metal oxide layer stacked on the first metal oxide layer in a direction away from the base substrate; the first metal oxide layer is a carrier transport layer; the second metal oxide layer is a carrier isolation layer; an electron transfer rate of the carrier transport layer is greater than an electron transfer rate of the carrier isolation layer. The first metal oxide layer includes a primary surface facing toward the base substrate and a primary surface away from the base substrate; the first metal oxide layer further includes a lateral surface around the primary surfaces; the second metal oxide layer covers the lateral surface of the first metal oxide layer.

## Claims

### Claim 1

An oxide thin film transistor, comprising:
a metal oxide active layer and a source-drain metal layer, which are on a base substrate;
wherein the metal oxide active layer comprises a first metal oxide layer and a second metal oxide layer stacked on the first metal oxide layer in a direction away from the base substrate; the first metal oxide layer is a carrier transport layer; the second metal oxide layer is a carrier isolation layer; and an electron transfer rate of the first metal oxide layer is greater than an electron transfer rate of the second metal oxide layer;
the first metal oxide layer comprises a primary surface facing toward the base substrate, a primary surface away from the base substrate and a lateral surface coupled to the primary surfaces; and the second metal oxide layer covers at least one of the primary surfaces and the lateral surface of the first metal oxide layer;
a material of the first metal oxide layer comprises a metal oxide in an amorphous state; and
a material of the second metal oxide layer comprises a metal oxide in a crystalline state and has a crystallization peak in a range of 29° to 32° in an X-ray diffraction spectrogram.

### Claim 2 (depends on 1)

The oxide thin film transistor according to claim 1, wherein the source-drain metal layer is at a side of the second metal oxide layer away from the first metal oxide layer; a via hole or a blind hole is defined in the second metal oxide layer; the via hole or the blind hole extends in a direction perpendicular to the base substrate; and the source-drain metal layer is electrically coupled to the first metal oxide layer through the via hole or the blind hole.

### Claim 3 (depends on 1)

The oxide thin film transistor according to claim 1, wherein the first metal oxide layer has a band gap of 2.3 to 2.8 eV; and the second metal oxide layer has a band gap of 2.8 to 3.5 eV.

### Claim 4 (depends on 1)

The oxide thin film transistor according to claim 1, wherein a density of the primary surfaces of the first metal oxide layer is greater than a density of the lateral surface of the first metal oxide layer.

### Claim 5 (depends on 1)

A display device, comprising: the oxide thin film transistor according to claim 1.

### Claim 6 (depends on 1)

The oxide thin film transistor according to claim 1, wherein a total thickness of the first metal oxide layer and the second metal oxide layer is not greater than 100 nanometers; and a thickness of the second metal oxide layer is greater than a thickness of the first metal oxide layer.

### Claim 7 (depends on 6)

The oxide thin film transistor according to claim 6, wherein the source-drain metal layer comprises a first sub-layer, a second sub-layer and a third sub-layer which are stacked on each other.

### Claim 8 (depends on 1)

The oxide thin film transistor according to claim 1, wherein the material of at least one of the first metal oxide layer and the material of the second metal oxide layer comprises indium gallium zinc oxide (IGZO).

### Claim 9 (depends on 8)

The oxide thin film transistor according to claim 8, wherein the active layer further comprises a third metal oxide layer; the third metal oxide layer is at a side of the first metal oxide layer away from the second metal oxide layer; a range of an orthographic projection of the first metal oxide layer onto the third metal oxide layer is less than or equal to a range of the third metal oxide layer; the third metal oxide layer has the same material and degree of crystallization as the second metal oxide layer.

### Claim 10 (depends on 8)

The oxide thin film transistor according to claim 8, wherein the active layer further comprises a fourth metal oxide layer; the fourth metal oxide layer is at a side of the second metal oxide layer away from the first metal oxide layer; and the fourth metal oxide layer covers a lateral surface of the second metal oxide layer in a direction perpendicular to the base substrate;
a material of the fourth metal oxide layer comprises IGZO, a degree of crystallization of the material of the fourth metal oxide layer is greater than a degree of crystallization of the material of the second metal oxide layer; and the fourth metal oxide layer has a band gap of 3.0 to 3.5 eV.

### Claim 11 (depends on 10)

The oxide thin film transistor according to claim 10, wherein an atomic percentage of indium in a metal material of the fourth metal oxide layer is smaller than an atomic percentage of indium in a metal material of the second metal oxide layer.

### Claim 12 (depends on 11)

The oxide thin film transistor according to claim 11, wherein an atomic number ratio of indium, gallium and zinc in the metal material of the fourth metal oxide layer is 2:5-8:5-8.

### Claim 13

An oxide thin film transistor, comprising:
a metal oxide active layer and a source-drain metal layer, which are on a base substrate;
wherein the metal oxide active layer comprises a first metal oxide layer and a second metal oxide layer stacked on the first metal oxide layer in a direction away from the base substrate; the first metal oxide layer is a carrier transport layer; the second metal oxide layer is a carrier isolation layer; and an electron transfer rate of the first metal oxide layer is greater than an electron transfer rate of the second metal oxide layer;
a total thickness of the first metal oxide layer and the second metal oxide layer is not greater than 100 nanometers; and a thickness of the second metal oxide layer is greater than a thickness of the first metal oxide layer;
a material of the first metal oxide layer comprises a metal oxide in an amorphous state; and
a material of the second metal oxide layer comprises a metal oxide in a crystalline state and has a crystallization peak in a range of 29° to 32° in an X-ray diffraction spectrogram.

### Claim 14 (depends on 13)

The oxide thin film transistor according to claim 13, wherein the source-drain metal layer comprises a first sub-layer, a second sub-layer and a third sub-layer which are stacked on each other; the third sub-layer is electrically coupled to the first metal oxide layer through the via hole or the blind hole.

### Claim 15 (depends on 13)

A display device, comprising: the oxide thin film transistor according to claim 13.

### Claim 16

A method of manufacturing an oxide thin film transistor, comprising:
a step of fabricating an active layer; and
a step of fabricating a source-drain metal layer;
wherein the step of fabricating the active layer, comprises:
fabricating a pattern of a first metal oxide layer through a first patterning process with a target mask; and
fabricating a pattern of a second metal oxide layer through a second patterning process with the target mask;
wherein an electron transfer rate of the first metal oxide layer is greater than an electron transfer rate of the second metal oxide layer; a line width of the first patterning process is greater than a line width of the second patterning process; an exposure time of the first patterning process is less than an exposure time of the second patterning process; and a developing time of the first patterning process is less than a developing time of the second patterning process.

### Claim 17 (depends on 16)

The method according to claim 16, wherein fabricating the pattern of the first metal oxide layer through the first patterning process with the target mask, and fabricating the pattern of the second metal oxide layer through the second patterning process with the target mask, comprises:
controlling an etching rate of the first metal oxide layer to be less than an etching rate of the second metal oxide layer.

### Claim 18 (depends on 16)

The method according to claim 16, wherein the line width of the first patterning process is greater than the line width of the second patterning process by 0.1 to 0.5 microns; and/or
the exposure time of the first patterning process is less than the exposure time of the second patterning process by 30 to 200 milliseconds; and/or
the developing time of the first patterning process is less than the developing time of the second patterning process by 1 to 10 seconds.
