# US 12,191,160 B2 · Method for making a semiconductor superlattices with different non-semiconductor thermal stabilities

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 12,191,160 B2
- Document ID: US12191160B2
- Status: Granted
- Kind: B2
- Application number: 17/305,192
- Filed: 2021-07-01
- Published: 2022-01-06
- Granted: 2025-01-07
- Earliest claimed: 2020-07-02
- Assignees: Atomera Incorporated
- Applicants: Atomera Incorporated
- Inventors: Keith Doran Weeks; Nyles Wynn Cody; Marek Hytha; Robert J. Mears
- Web page: https://patentgrep.com/patent/US12191160B2

## CPC

- H10D 62/8162: {having quantum effects only in the vertical direction, i.e. layered structures having quantum effects solely resulting from vertical potential variation}
- H10P 36/20: Intrinsic gettering, i.e. thermally inducing defects by using oxygen present in the silicon body
- H10P 14/3252: {Alternating layers, e.g. superlattice}
- H10P 14/3238: {being insulating materials}
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10

## Abstract

A method for making a semiconductor device may include forming first and second superlattices adjacent a semiconductor layer. Each of the first and second superlattices may include stacked groups of layers, with each group of layers including stacked base semiconductor monolayers defining a base semiconductor portion and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions. The second superlattice may have a greater thermal stability with respect to non-semiconductor atoms therein than the first superlattice. The method may further include heating the first and second superlattices to cause non-semiconductor atoms from the first superlattice to migrate toward the at least one non-semiconductor monolayer of the second superlattice.

## Claims

### Claim 1

A method for making a semiconductor device comprising:
forming first and second superlattices adjacent a semiconductor layer and each comprising a plurality of stacked groups of layers, each group of layers comprising a plurality of stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions, the second superlattice having a greater thermal stability with respect to thermally induced migration of non-semiconductor atoms from positions within the second superlattice than thermally induced migration of non-semiconductor atoms from positions within the first superlattice; and
heating the first and second superlattices to cause non-semiconductor atoms from the first superlattice to migrate toward the at least one non-semiconductor monolayer of the second superlattice.

### Claim 2 (depends on 1)

The method of claim 1 wherein the first superlattice is below the second superlattice; and further comprising forming a third superlattice above the second superlattice and comprising a plurality of stacked groups of layers with each group of layers comprising a plurality of stacked base semiconductor monolayers defining a base semiconductor portion and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions; wherein the second superlattice has a greater thermal stability with respect to non-semiconductor atoms than the third superlattice.

### Claim 3 (depends on 1)

The method of claim 1 further comprising forming a semiconductor layer above the first and second superlattices at a temperature of at least 1000° C. and for a time period of at least thirty seconds.

### Claim 4 (depends on 3)

The method of claim 3 wherein the semiconductor layer has a thickness of at least 500 nm.

### Claim 5 (depends on 1)

The method of claim 1 wherein forming the second superlattice comprises forming the second superlattice at a temperature above 600° C.

### Claim 6 (depends on 1)

The method of claim 1 wherein forming the first superlattice comprises forming the first superlattice at a temperature below 600° C.

### Claim 7 (depends on 1)

The method of claim 1 further comprising forming a semiconductor cap layer above the first and second superlattices.

### Claim 8 (depends on 1)

The method of claim 1 wherein heating comprises annealing in an ambient comprising one or more of the group of hydrogen, nitrogen, helium, and argon.

### Claim 9 (depends on 1)

The method of claim 1 wherein the at least one non-semiconductor monolayer of the first and second superlattices comprises oxygen.

### Claim 10 (depends on 1)

The method of claim 1 wherein the base semiconductor layers of the first and second superlattices comprise silicon.

### Claim 11

A method for making a semiconductor device comprising:
forming first and second superlattices adjacent a semiconductor layer and each comprising a plurality of stacked groups of layers, each group of layers comprising a plurality of stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions, the second superlattice having a greater thermal stability with respect to thermally induced migration of non-semiconductor atoms from positions within the second superlattice than thermally induced migration of non-semiconductor atoms from positions within the first superlattice; and
heating the first and second superlattices to cause non-semiconductor atoms from the first superlattice to migrate toward the at least one non-semiconductor monolayer of the second superlattice;
wherein forming the second superlattice comprises forming the second superlattice at a temperature above 600° C., and forming the first superlattice comprises forming the first superlattice at a temperature below 600° C.

### Claim 12 (depends on 11)

The method of claim 11 wherein the first superlattice is below the second superlattice; and further comprising forming a third superlattice above the second superlattice and comprising a plurality of stacked groups of layers with each group of layers comprising a plurality of stacked base semiconductor monolayers defining a base semiconductor portion and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions; and wherein the second superlattice has a greater thermal stability with respect to non-semiconductor atoms than the third superlattice.

### Claim 13 (depends on 11)

The method of claim 11 further comprising forming a semiconductor layer above the first and second superlattices at a temperature of at least 1000° C. and for a time period of at least thirty seconds.

### Claim 14 (depends on 13)

The method of claim 13 wherein the semiconductor layer has a thickness of at least 500 nm.

### Claim 15 (depends on 11)

The method of claim 11 further comprising forming a semiconductor cap layer above the first and second superlattices.

### Claim 16 (depends on 11)

The method of claim 11 wherein heating comprises annealing in an ambient comprising one or more of the group of hydrogen, nitrogen, helium, and argon.
