Methods and systems for controlling crystal growth
AssigneeMeishan Boya Advanced Materials Co., Ltd.
InventorsYu Wang, Weiming Guan, Zhenxing Liang
Life of this patent
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Abstract
The embodiments of the present disclosure disclose a method for controlling crystal growth. The method includes: obtaining an actual crystal parameter in a target time slice; obtaining a reference crystal parameter in the target time slice; determining a temperature control parameter based on the actual crystal parameter and the reference crystal parameter; determining a pulling control parameter based on the actual crystal parameter and the reference crystal parameter; and adjusting a temperature and a pulling speed in a next time slice after the target time slice respectively based on the temperature control parameter and the pulling control parameter.
Claims18
A method for controlling crystal growth, comprising:
- obtaining an actual crystal parameter in a target time slice, wherein the actual crystal parameter includes at least one of an actual crystal mass, an actual crystal diameter, an actual crystal height, or an actual crystal shape;
- obtaining a reference crystal parameter in the target time slice, wherein the reference crystal parameter includes at least one of a reference crystal mass, a reference crystal diameter, a reference crystal height, or a reference crystal shape, wherein the obtaining a reference crystal parameter in the target time slice comprises:
- constructing a crystal growth model based on a preset crystal parameter and a preset crystal growth parameter, and at least one of parameters involved in a crystal growth process including an internal stress, an internal defect, an internal component distribution, a continuity of different crystal growth stages, wherein the crystal growth model characterizes a theoretical growth condition of the crystal in an entire growth process;
- and
- determining the reference crystal parameter corresponding to the target time slice based on the crystal growth model;
- determining a temperature control parameter based on the actual crystal parameter and the reference crystal parameter;
- determining a pulling control parameter based on the actual crystal parameter and the reference crystal parameter;
- and
- adjusting a temperature and a pulling speed in a next time slice after the target time slice respectively based on the temperature control parameter and the pulling control parameter;
- wherein the method further comprises:
- obtaining a real-time image during a process of dropping the seed crystal;
- comparing the real-time image with a preset reference image, including:
- dividing the preset reference image and the real-time image into a plurality of corresponding regions, respectively;
- for each region, comparing real-time image information with corresponding preset reference image information to determine a similarity, the image information including at least one of a size of a meniscus, a brightness of the meniscus, a size of a meniscus aperture, or a flow range of a flow line of a raw material liquid;
- in response to that the similarity is greater than a preset similarity threshold, determining that there is no need to adjust the heating parameter;
- and
- in response to that the similarity is less than or equal to the preset similarity threshold, adjusting the heating parameter.
A system for controlling crystal growth, comprising:
- at least one storage storing computer instructions;
- at least one processor in communication with the at least one storage, when executing the computer instructions, the at least one processor causes the system to:
- obtain an actual crystal parameter in a target time slice, wherein the actual crystal parameter includes at least one of an actual crystal mass, an actual crystal diameter, an actual crystal height, or an actual crystal shape;
- obtain a reference crystal parameter in the target time slice, wherein the reference crystal parameter includes at least one of a reference crystal mass, a reference crystal diameter, a reference crystal height, or a reference crystal shape, and wherein to obtain the reference crystal parameter in the target time slice, the at least one processor causes the system to:
- construct a crystal growth model based on a preset crystal parameter and a preset crystal growth parameter, and at least one of parameters involved in a crystal growth process including an internal stress, an internal defect, an internal component distribution, a continuity of different crystal growth stages, wherein the crystal growth model characterizes a theoretical growth condition of the crystal in an entire growth process;
- and
- determine the reference crystal parameter corresponding to the target time slice based on the crystal growth model;
- determine a temperature control parameter based on the actual crystal parameter and the reference crystal parameter;
- determine a pulling control parameter based on the actual crystal parameter and the reference crystal parameter;
- and
- adjust a temperature and a pulling speed in a next time slice after the target time slice respectively based on the temperature control parameter and the pulling control parameter;
- wherein the at least one processor further causes the system to:
- obtain a real-time image during a process of dropping the seed crystal;
- compare the real-time image with a preset reference image, including:
- divide the preset reference image and the real-time image into a plurality of corresponding regions, respectively;
- for each region, compare real-time image information with corresponding preset reference image information to determine a similarity, the image information including at least one of a size of a meniscus, a brightness of the meniscus, a size of a meniscus aperture, or a flow range of a flow line of a raw material liquid;
- in response to that the similarity is greater than a preset similarity threshold, determine that there is no need to adjust the heating parameter;
- and
- in response to that the similarity is less than or equal to the preset similarity threshold, adjust the heating parameter.
A computer-readable storage medium, wherein the storage medium stores computer instructions, the instructions, when executed by at least one processor, causing the at least one processor to perform operations including:
- obtaining an actual crystal parameter in a target time slice, wherein the actual crystal parameter includes at least one of an actual crystal mass, an actual crystal diameter, an actual crystal height, or an actual crystal shape;
- obtaining a reference crystal parameter in the target time slice, wherein the reference crystal parameter includes at least one of a reference crystal mass, a reference crystal diameter, a reference crystal height, or a reference crystal shape, wherein the obtaining a reference crystal parameter in the target time slice comprises:
- constructing a crystal growth model based on a preset crystal parameter and a preset crystal growth parameter, and at least one of parameters involved in a crystal growth process including an internal stress, an internal defect, an internal component distribution, a continuity of different crystal growth stages, wherein the crystal growth model characterizes a theoretical growth condition of the crystal in an entire growth process;
- and
- determining the reference crystal parameter corresponding to the target time slice based on the crystal growth model;
- determining a temperature control parameter based on the actual crystal parameter and the reference crystal parameter;
- determining a pulling control parameter based on the actual crystal parameter and the reference crystal parameter;
- and
- adjusting a temperature and a pulling speed in a next time slice after the target time slice respectively based on the temperature control parameter and the pulling control parameter;
- wherein the instructions, when executed by at least one processor, causing the at least one processor to perform further operations including:
- obtaining a real-time image during a process of dropping the seed crystal;
- comparing the real-time image with a preset reference image, including:
- dividing the preset reference image and the real-time image into a plurality of corresponding regions, respectively;
- for each region, comparing real-time image information with corresponding preset reference image information to determine a similarity, the image information including at least one of a size of a meniscus, a brightness of the meniscus, a size of a meniscus aperture, or a flow range of a flow line of a raw material liquid;
- in response to that the similarity is greater than a preset similarity threshold, determining that there is no need to adjust the heating parameter;
- and
- in response to that the similarity is less than or equal to the preset similarity threshold, adjusting the heating parameter.
Dependencies are inferred from the claim text.